Chongqing Braided hose It is widely used in mining, chemical industry, construction and iron and steel fields. At present, 90% of ball mills, rod mills and moistening mills on the market still use manganese steel cylinder liners, and the manganese steel material consumed on liners alone every year is more than one million tons. The emergence of rubber liners is favored by many big customers in the ball mill field. What are the indexes that affect the rubber lining plate of the ball mill? 1. Conditions of ball mill use scenario The feeding particle size of ore also plays an important role, so a good ball mill rubber lining plate will be designed according to the size of the customer's mill, feeding particle size, and steel ball diameter. Select the rubber formula suitable for customers, and carry out mapping, design, testing and processing. 2. Rubber formula and processing technology: The rubber material and formula directly affect the performance of the rubber lining plate of the ball mill. Wear resistance is a key factor. It is impossible to determine how long its service life is because of the impact of industrial and mining conditions. The second is corrosion resistance. This is the characteristic of the formula, so even if the appearance is the same, the performance is an advantage. Do not buy for cheap. 3. Regular maintenance: everyone knows that the rubber lining plate of the ball mill is fixed to the cylinder by means of T-bolts, so it is also very important to regularly check the tightness of the bolts and the wear of the rubber strips inside the cylinder. In order to avoid damaging the rubber lining plate of the cylinder and the cylinder of the ball mill when the lifting strip is worn out, the gain is not worth the loss. Braided hose company One of the advantages of the manganese steel lining plate is that the replacement is simple and only needs two people to operate, and it can be replaced wherever it is broken. This is an advantage that the manganese steel lining plate does not have.
high quality Braided hose The manufacturing of is highly automated and the production speed is very fast. The general air duct can produce 20~40 meters per minute. Due to the low price of its raw material galvanized strip steel compared with the whole galvanized steel sheet, and its factory production and specification standardization, the cost of spiral air duct is lower than that of rectangular air duct; In addition, the total cost of spiral air duct is low due to the less demand for supports and hangers and the less installation work. Since the four corners of rectangular air ducts are prone to turbulence, reducing the effective flow area, the spiral air ducts have good air fluidity and large effective flow area, so the secondary noise of spiral air ducts is low. Because the spiral air ducts are strong, the low-frequency noise caused by air duct vibration is smaller, the air flow performance is good, the system pressure drop is small, and the daily operation system consumes less power. Spiral air ducts in the market are generally divided into three categories according to their materials: galvanized spiral air ducts, stainless steel spiral air ducts and composite spiral air ducts. Among them, spiral air duct has the best quality and strong applicability, but its price is high. At present, the most widely circulated spiral air duct on the market is galvanized sheet. The galvanized sheet spiral air duct is basically the characteristic of stainless steel spiral air duct, but its price is only two thirds or even lower than that of spiral air duct. Chongqing Braided hose It is generally used in places where the external environment is relatively common and the requirements for air ducts are not too high. As the iron sheet is prone to chemical reaction in various environments, corrosion and rust will occur. However, zinc hardly changes in dry air. In humid air, dense basic zinc carbonate film will be formed on the surface of zinc. The spiral air duct is mainly coated with zinc on the iron sheet of the air duct to protect the iron sheet. The protective and decorative properties of zinc coating can be significantly improved after passivation treatment, dyeing or coating with light protecting agent.
Chongqing Braided hose Compared with rectangular duct, it is widely used in the ventilation industry. Why? Let's start with its advantages to solve this problem and make it clear. At the same time, through the following introduction, I hope you can know more about the spiral duct and make yourself more professional in this regard. Now let's understand the function of air duct: function 1: air supply and ventilation. It is used to transport fresh air and waste gas, exhaust harmful gas, and deliver outdoor fresh air to the room. Generally speaking, spiral air duct is good. If the environment is humid or corrosive, stainless steel shall be used to avoid rust and corrosion of air duct. Function 2: provide cold air. It is mainly used for central air conditioning, but thermal insulation materials need to be added on the air duct. Function 3: Exhaust lampblack: It is mainly used to exhaust kitchen lampblack in restaurants, hotels and other places. Generally, circular air ducts are used. Function 4: dedusting and bulk material conveying: in the factory workshop, the air duct is used for dedusting, and the spiral air duct can be used for conveying particles, such as foam plastic particles, because Braided hose company The proportion of products is small. 1) Under the same plate thickness and pipe diameter, the strength of spiral air duct is higher. (2) Under the same section, the structural tension of spiral air duct is more reasonable, the stiffness is better, and the noise and vibration can be greatly reduced. (3) At the same length, the number of flange connections of spiral air duct is less, which can greatly improve the ventilation quality of the system.
We all know Braided hose company The noise pollution in industrial production is very serious, and noise pollution is also an important factor affecting workers' enthusiasm for production. Ball mills were once a major source of noise in mining equipment. In order to reduce the noise generated by ball mills, protect the physical and mental health of workers, improve workers' enthusiasm for production, and create greater profits for the company, Through the efforts and research of domestic and foreign industry experts, the ball mill liner has been transformed. Through repeated tests and comparison, it is found that the noise generated by the rubber liner and the manganese steel liner of the ball mill is far less than the manganese steel liner when the technical parameters are up to standard. According to the data provided by the noise monitoring station and the concentrator, We analyzed the noise intensity and the economic benefits: the domestic ND2 precision sound level meter and octave filter were used for detection, and the sound level meter was calibrated by the provincial sound level meter measurement and verification station; There is no sound insulation room in the ball mill workshop. The monitoring points are arranged according to the position of the ball mill and the flow of workers to observe the mechanical operation, 2m away from the sound source. One monitoring point is respectively set on the left and right of the east and west of the workshop and in the middle of the two ball mills. The measurement method is in accordance with the Noise Detection Specification for Industrial Enterprises. As the noise in the workshop is continuous and steady, sound level A is used as the evaluation basis. The rubber lining plate is manufactured by Hainan Rubber Lining Plate Factory according to the ball mill shell structure and the original manganese steel lining plate specification (1.4mx0.74mX0.07m). Chongqing Braided hose First, take out the manganese steel lining plate in the ball mill barrel, and then install the rubber lining plate in the barrel in turn (front and back). Each ball mill is installed with 48 pieces. First, use the pressure strip to compress, and then use the screws to fix the rubber lining plate on the ball mill barrel, so as to prevent falling off when rotating. The noise intensity of the ball mill workshop with manganese steel liner is 94-103dB (A), while the noise intensity of the ball mill workshop with rubber liner is 87-92dB (A), and the noise reduction difference is 7-11dB (A). The rubber liner has good noise reduction effect.
You know? Chongqing Braided hose Are there reinforcement regulations and requirements? Stainless steel welded air duct is a commonly used equipment, and its reinforcement actually has regulations and requirements, do you know? If in pipe support is adopted, the spacing between each support point and the edge or flange of the air duct shall be uniform, and the value shall not be greater than 950 mm. If the corrugated bars or wires are used for reinforcement, the arrangement should be regular and the spacing should be even. Moreover, there should be no obvious deformation and other problems for the board surface. If the welded air duct is reinforced, it should be made of ribbed bars, vertical bars, angle steel, flat steel, reinforcing bars and supports inside the duct. The appropriate one can be selected according to the actual situation and needs. If angle steel or reinforcing bars are used, they should also be arranged neatly and symmetrically. The height shall not be greater than the flange width. Principles and requirements for stainless steel air duct plate connection. When the thickness is less than or equal to 1mm, the splicing of plates shall be done by biting or riveting. When the thickness of plates is greater than 1mm, argon arc welding or electric arc welding shall be used instead of gas welding. The mature argon arc welding process of "single side welding, double side forming" shall be adopted; When assembling weldments, the welding materials and process measures selected for spot welding shall be consistent with the formal Braided hose company The requirements are the same. The misalignment deviation of the pipe butt joint is less than 20% of the wall thickness and less than 2mm. Adjust the butt joint clearance, and do not use the method of heating, tensioning and twisting the pipe. It is not allowed to strike an arc or test the current on the weldment, and the pipe surface shall be free of arc scratch and other defects. Splash prevention measures shall be taken during welding. After welding, the slag and spatter shall be cleaned with stainless steel flat shovel. After welding, the slag on the weld surface and the spatter on both sides shall be cleaned.