production Rubber hose The manufacturing of is highly automated and the production speed is very fast. The general air duct can produce 20~40 meters per minute. Due to the low price of its raw material galvanized strip steel compared with the whole galvanized steel sheet, and its factory production and specification standardization, the cost of spiral air duct is lower than that of rectangular air duct; In addition, the total cost of spiral air duct is low due to the less demand for supports and hangers and the less installation work. Since the four corners of rectangular air ducts are prone to turbulence, reducing the effective flow area, the spiral air ducts have good air fluidity and large effective flow area, so the secondary noise of spiral air ducts is low. Because the spiral air ducts are strong, the low-frequency noise caused by air duct vibration is smaller, the air flow performance is good, the system pressure drop is small, and the daily operation system consumes less power. Spiral air ducts in the market are generally divided into three categories according to their materials: galvanized spiral air ducts, stainless steel spiral air ducts and composite spiral air ducts. Among them, spiral air duct has the best quality and strong applicability, but its price is high. At present, the most widely circulated spiral air duct on the market is galvanized sheet. The galvanized sheet spiral air duct is basically the characteristic of stainless steel spiral air duct, but its price is only two thirds or even lower than that of spiral air duct. Hunan Rubber hose It is generally used in places where the external environment is relatively common and the requirements for air ducts are not too high. As the iron sheet is prone to chemical reaction in various environments, corrosion and rust will occur. However, zinc hardly changes in dry air. In humid air, dense basic zinc carbonate film will be formed on the surface of zinc. The spiral air duct is mainly coated with zinc on the iron sheet of the air duct to protect the iron sheet. The protective and decorative properties of zinc coating can be significantly improved after passivation treatment, dyeing or coating with light protecting agent.
Hunan Rubber hose It is a kind of hose that can be used for sand pumping and sand suction produced with high abrasion resistant rubber. It is often used in sand blasting industry, cement, steel, minerals and other industries, but it is mainly used in river dredging, slurry transportation in mines, sand digging and sand taking and other industries to transport sharp granular solids or solid-liquid mixtures. Its product structure is composed of high wear-resistant layer, reinforced water pipe layer, skeleton steel wire and outer rubber. Today, Myers will introduce the application field of wear-resistant sand absorption rubber pipe. When the wear-resistant sand suction rubber pipe is applied in the mine pit, it is necessary to set a floating boat equipped with a sand pump in the mine pit, and use the floating sand suction rubber pipe to connect with the sand pump. The floating boat will float up and down with the rise and fall of the water level. It is required that the pipe body has good flexibility and good tear resistance and bending resistance. The offshore pipeline is connected by non floating sand suction hose until the pulp transportation destination. The overall pipeline is divided into two parts, one for surface use and the other for onshore use. The main raw material of these two kinds of hoses is high abrasion and corrosion resistant rubber, and cord reinforcement layer and steel wire skeleton layer are added in the pipe wall to ensure the pressure resistance and tear resistance of the hose. The connection mode is vulcanized flange connection, that is, the flange and the hose are a whole, so there is no need to worry about the flange falling off. Floating sand suction hose used on the water surface. This kind of hose is required to float on the water surface. Due to the large drop of the mine (100 meters) and the long conveying distance Rubber hose company The hose shall have high pressure resistance, and the design pressure is 25 kg/cm2 according to the calculation. It should be considered that the floating ship will move up and down with the rise and fall of the water level and the wave will cause lateral displacement. Its internal structure is the same as the sand suction hose used offshore, except that a floating body is installed outside the hose.
Prof. Weina, University of New South Wales, Australia? Sahajwara has developed a new method of using waste rubber and plastic for steel production - polymer injection process. Hunan Rubber hose It can not only greatly reduce the environmental pollution caused by waste rubber and waste plastics, but also effectively reduce the cost of steel production. Waste rubber and plastic contain a lot of carbon. Waste rubber and plastic are put into the electric arc furnace as substitutes for carbon element. The carbon originally locked in the waste plastic hose will react at ultra-high temperature and burn with coal to become clean fuel, thus reducing greenhouse gas emissions, At the same time, it also alleviates the environmental pollution caused by using them as landfill. The advantage of polymer injection process is that by injecting polymer and coke or anthracite rubber tube mixture, the volume of slag can be increased and the foaming degree can be increased, which can extend the arc length, increase the heat transfer from the arc to steel, reduce the heat loss through the slag and side walls, and thus improve the power efficiency. This reduces power consumption by about 3%. For every 1 ton of steel, about 24% of the cost comes from the cost of electricity. After polymer injection technology is adopted, each furnace of steel is, Rubber hose company The average total amount of carbon injected can be reduced by 10%~20%. In addition, the potential price of polymer is lower than that of coke, and the total cost of carbon injection can be saved by 15%~35%.
Hunan Rubber hose Prevention of vibration and noise during installation: the prevention of vibration and noise during installation is a key point in the installation process. The prevention of vibration and noise of spiral air duct during installation is mainly from the following aspects: 1. The fan and spiral air duct are connected by hose, and the hose at the suction inlet of the fan shall be installed with appropriate tightness, Avoid noise and vibration caused by reducing the area of air inlet and outlet due to loose soft connection. 2. The spiral air duct shall be made, installed and connected with the components. The connection shall be tight to reduce the gap and avoid air leakage noise. 3 In order to prevent the spiral air duct from vibration, fixed supports shall be installed at the turning of each system spiral air duct and at the connection with the ventilator and the air outlet for shock absorption. 4 The vibration damping device shall be set according to the design requirements or construction specifications during fan installation. Air leakage rate test of spiral air duct After the installation of spiral air duct, air leakage rate test is required. According to the specifications, the air leakage rate test of spiral air duct adopts the combination of light leakage legality and quantitative air leakage rate test. The light leakage method is suitable for the tightness test of medium and low pressure systems; The air leakage rate test is suitable for sampling inspection of medium pressure system and full detection of high pressure system. Light leak detection of spiral air duct Light leak detection is a qualitative method to detect the tightness of the spiral air duct of the system by using the strong penetration of light to holes. The test method is to use a bulb with protective cover whose voltage is not higher than 36V and power is more than 100W in the spiral air duct on a certain length of spiral air duct in dark environment, and slowly move from one end of the spiral air duct to the other end. If light can be observed outside the spiral air duct during the test, it indicates that there is a leak point in the spiral air duct, and repair the leak point of the spiral air duct. Rubber hose company The light leak detection method of the low-pressure system adopts the method of subsection detection and summary analysis. The spiral air duct of the tested system is not allowed to have multiple obvious light leaks in the form of slits. The spiral air duct of the low-pressure system has no more than two light leak points every 10 meters, and the average joint of 100 meters is no more than 16; For every 10 joints of spiral air duct of medium pressure system, no more than 1 light leak point, and no more than 8 joints per 100 meters are qualified.
Rubber hose company Precautions ① The acid and alkali resistant rubber hose used shall not only be oil resistant, but also be pressure resistant, heat resistant, cold resistant, wear resistant and aging resistant. ② The rubber hose should not be too long or too short, generally 1.4 meters. ③ The interface is tight and can be fastened with thin iron wire or clip to prevent falling off and air leakage. ④ It is forbidden to pull acid and alkali resistant rubber hose from one room to another or through walls, floors and floors to prevent accidents caused by rubber hose breaking and falling off. ⑤) The acid and alkali resistant rubber hose should be placed in a place where it can be seen frequently, so that it is easy to detect leakage. Check whether the rubber hose leaks after each bottle change. ⑥ Do not replace acid and alkali resistant rubber hose with universal rubber hose. Since the full rubber hose does not contain a skeleton layer, it is only necessary to use a press out machine to press out the hose; The cloth clamping hose needs to use a molding machine that wraps the adhesive tape on the inner adhesive layer; When forming the suction hose, first wrap the metal spiral wire and then wrap the inner rubber; Special fabric knitting machine or winding machine shall be used for knitting and winding hose; Knitting machine is required for knitting hose. Hunan Rubber hose The basic production processes include rubber mix processing, cord fabric and canvas processing, rubber tube molding, vulcanization, etc. The manufacturer of acid and alkali resistant rubber hose said that the processing method of the skeleton layer and the forming equipment of the rubber hose are different for different structures and different skeletons.
Hunan Rubber hose Main impact: The air volume loss of the whole system is too large to meet the air volume requirements, and the power is seriously wasted. 1. If the stainless steel welded air duct system adopts the combined flange air duct, it may be that the seam, flange strip seam and hole seam are not sealed with sealant; The allowance of segment blanking seaming is greater than the specification requirements. 2. No embedded parts are set at the joint of brick structure air duct and metal air duct, or the sealing gap is too large or the joint is not tight. Countermeasures: 1. Button type seaming can be used for medium pressure air duct; Corner seam or joint corner seam shall be used at four corners of high-pressure air duct or clean system air duct. 2. Seams of stainless steel welded air ducts, joints without flange inserts and holes must be sealed with sealing paste to prevent air leakage. 3. During construction, embedded parts shall be set at the junction of brick, structural air duct and metal air duct as required, or the civil engineering unit shall cooperate to block and seal to ensure close connection. During the air duct anti-corrosion treatment, the next anti-corrosion treatment can be carried out after the previous paint is dried; It is strictly forbidden to work without certificate. The duct type air outlet is a central air conditioning terminal air supply system that integrates the functions of air outlet, air supply pipeline, static pressure box, thermal insulation material, air valve, etc. Rubber hose company Calculation of air duct size of stainless steel welded air duct: the equal damping method (equal pressure method) is a convenient calculation method, which is suitable for many occasions.
