Many people have never understood high quality Oil hose It is better to use cast iron or rubber lining plate, so today I will give you a detailed analysis. The lining plate of the ball mill can tell you for sure that it is better to use rubber lining plate, which is also a trend for rubber lining plate to replace manganese steel lining plate. The rubber lining plate has many advantages that can not be achieved by manganese steel lining plates such as cast iron, so it has more advantages. One of the advantages of using cast iron or rubber liner for ball mill liner is that the noise of rubber liner is lower. In the process of grinding the rubber lining plate with materials, the noise is lower because it is not directly rubbed. Moreover, the rubber lining plate can throw the steel ball up for the second time to form the second grinding of materials, which makes the grinding of materials more thorough and the grinding fineness more uniform with good effect. In addition, the rubber lining plate can reduce the noise by an average of 30 dB compared with the noise of the cast iron lining plate, making it acceptable. Another important reason is energy saving. Energy consumption is an unavoidable problem for users of ball mills, because the cast iron lining plate is heavy in quality, Oil hose Price Therefore, when the motor drives the lining plate, it will consume a lot of power. The rubber used by the rubber lining plate itself is light, so the electric energy consumed by the motor when driving is very small, which can be more than 10000 yuan of electric energy a year.
Common for ventilation duct high quality Oil hose What should be paid attention to during processing: the galvanized air duct shall not be connected with s-shaped, c-shaped right angle and vertical angle plugs. Clasp type air duct shall not be used for Grade 1 to 5 clean air. The rivet spacing of air duct shall be less than 100 mm. When the air purification level is 1-5, the rivet spacing of air duct shall be less than 65 mm. Before processing the galvanized air duct, use cleaning solution to remove the oil stain and dust on the surface of the plate. The cleaning solution shall be a neutral detergent, which will not damage the board surface, and will not produce dust after drying, so it will not be harmful to human health. Clean the vent pipe with cleaning solution after fabrication. After cleaning, the electric board shall be sealed in time after the white silk cloth cleaning inspection meets the requirements. The inner wall of color coated steel pipe shall be smooth, and the coating shall not be damaged during steel plate processing. The damaged parts shall be coated with epoxy resin. The galvanized air duct seamed joints, riveted joints and flange flanged corner joints shall be sealed with sealant or other sealing measures according to the design and cleaning level requirements. The sealing materials shall be isobutyl rubber, chloroprene rubber, modified silica gel, etc. The sealing surface of the air duct plate joint shall be located at the positive pressure side of the air duct wall. The production site of galvanized air duct shall be relatively closed, and the production site shall be paved with soft materials that are not easy to produce dust. The galvanized air duct shall have fewer longitudinal joints, glass fiber reinforced plastic ventilation pipes, and no transverse joints. Oil hose Price The processing of connecting bolts, nuts, washers and rivets shall be galvanized or other anti-corrosion measures, and blind rivets shall not be used.
Oil hose Price It has become the standard configuration of the modern new ball mill, but many problems may occur during the use or installation of the rubber lining plate, which will cause the failure of the rubber lining plate of the ball mill. Here is a brief introduction to the causes of the more common failure of the rubber lining plate of the ball mill. The design and installation are not professional and reasonable. The design and installation are also common problems for many novice manufacturers. For example, the bolt holes for fixing the ball mill lining plate are square, which will cause stress concentration and fracture. Adjust the size of lining plate to control the gap between lining plates at about 8mm; The installation quality of lining plate is very important to the safe operation of ball mill. First, tighten the fixed wedge symmetrically, put the lining plate in sequence, and then use the tightening wedge to secure it; Therefore, professional installation guidance can easily avoid these problems. The reason why the rubber lining plate of the ball mill does not match the steel ball is relatively common, and it is easy for many novice manufacturers to ignore and make mistakes. During the operation of the ball mill, the rubber lining plate of the ball mill, materials and steel balls promote the normal grinding and crushing of the ball mill due to the interaction of forces. The hardness of materials is related to wear resistance, and the wear resistance increases with the increase of hardness, Kaifeng Oil hose It is a pair of friction pairs, and the increase of hardness of one side will cause the wear of the other side to increase. Therefore, the high wear-resistant rubber lining plate is matched with the high wear-resistant steel ball, and the low wear-resistant rubber lining plate is matched with the low wear-resistant steel ball, so as to ensure the normal wear of the rubber lining plate of the ball mill and extend the service life of the ball mill.
The consumption of galvanized iron sheet air duct in China's chemical industry also shows a rapid growth trend. The rapid increase in the consumption of galvanized iron sheet air duct in China's chemical industry has stimulated domestic Oil hose Price With the rapid development of industry and the support of relevant government policies, in a short period of time, the production of galvanized iron air ducts in China has been developing rapidly. From the perspective of industrial chain, galvanized iron duct and upstream and downstream products enterprises of galvanized iron duct are interdependent and competing industries. Steel production enterprises can establish long-term and stable strategic alliances with downstream enterprises through deep processing of steel products, which is conducive to promoting the development of new varieties, quality improvement and market expansion of galvanized iron sheet air duct industry, and is an effective way to extend the value of steel products to the downstream and improve the competitiveness of the product market. It can be said that the development of high-quality galvanized iron duct projects has become a development strategy for Chinese galvanized iron duct manufacturers to cope with fierce market competition and improve product competitiveness. At present, in the consumption structure of galvanized iron duct in China, except for some high-end products that still rely on imports, middle and low-end products can basically achieve self-sufficiency. The situation that galvanized iron duct consumption completely depends on imports has been greatly improved, and the export volume is also expanding rapidly. However, compared with the developed areas of galvanized iron duct industry, China's galvanized iron duct industry system is not perfect, and there is still a big gap compared with Japan, South Korea and other large stainless steel reactor production countries. The development of galvanized iron sheet air duct industry in China started late, and the social demand for stainless steel reaction kettle grew too fast, which led to high quality Oil hose The first problem to be solved for industrial development is to rapidly increase output to meet the growing social demand, gradually replace imports, and complete the two steps of "quantitative change" and "qualitative change". At present, the development of galvanized iron duct industry in China has completed the accumulation process of "quantitative change", and is currently facing the transformation of "quality".
We all know Oil hose Price The noise pollution in industrial production is very serious, and noise pollution is also an important factor affecting workers' enthusiasm for production. Ball mills were once a major source of noise in mining equipment. In order to reduce the noise generated by ball mills, protect the physical and mental health of workers, improve workers' enthusiasm for production, and create greater profits for the company, Through the efforts and research of domestic and foreign industry experts, the ball mill liner has been transformed. Through repeated tests and comparison, it is found that the noise generated by the rubber liner and the manganese steel liner of the ball mill is far less than the manganese steel liner when the technical parameters are up to standard. According to the data provided by the noise monitoring station and the concentrator, We analyzed the noise intensity and the economic benefits: the domestic ND2 precision sound level meter and octave filter were used for detection, and the sound level meter was calibrated by the provincial sound level meter measurement and verification station; There is no sound insulation room in the ball mill workshop. The monitoring points are arranged according to the position of the ball mill and the flow of workers to observe the mechanical operation, 2m away from the sound source. One monitoring point is respectively set on the left and right of the east and west of the workshop and in the middle of the two ball mills. The measurement method is in accordance with the Noise Detection Specification for Industrial Enterprises. As the noise in the workshop is continuous and steady, sound level A is used as the evaluation basis. The rubber lining plate is manufactured by Hainan Rubber Lining Plate Factory according to the ball mill shell structure and the original manganese steel lining plate specification (1.4mx0.74mX0.07m). Kaifeng Oil hose First, take out the manganese steel lining plate in the ball mill barrel, and then install the rubber lining plate in the barrel in turn (front and back). Each ball mill is installed with 48 pieces. First, use the pressure strip to compress, and then use the screws to fix the rubber lining plate on the ball mill barrel, so as to prevent falling off when rotating. The noise intensity of the ball mill workshop with manganese steel liner is 94-103dB (A), while the noise intensity of the ball mill workshop with rubber liner is 87-92dB (A), and the noise reduction difference is 7-11dB (A). The rubber liner has good noise reduction effect.
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