production rubber liner 1. During the molding of rubber products, the cohesive force of the elastomer cannot be eliminated due to the large pressure pressing. During the molding and mold release, extremely unstable shrinkage (the shrinkage rate of rubber varies due to different rubber types) often occurs. It must take a period of time before it can be gentle and stable. Therefore, at the beginning of the design of a rubber product, no matter the formula or the mold, it is necessary to carefully calculate the matching. If not, it is easy to cause dimensional instability of the product, resulting in low product quality. 2. Rubber belongs to thermosetting elastomer, while plastic belongs to thermosetting elastomer. Due to different sulfide types, the temperature range of rubber molding and curing is quite different, even affected by climate change and indoor temperature and humidity. Therefore, the production conditions of rubber products need to be properly adjusted at any time. If not, there may be differences in product quality. 3. The rubber product is the rubber mixture made from rubber raw materials after mixing in the internal mixer as the raw material. The formula is designed according to the characteristics of the required rubber products during mixing, and the required product hardness is determined. The product is molded by the rubber plate vulcanizer. After the product is formed, flash processing shall be carried out to make the product surface smooth without burrs. 4. The aging test of rubber products belongs to the category of aging test. Rubber aging refers to the phenomenon that the performance and structure of rubber and products are changed due to the combined effect of internal and external factors in the process of processing, storage and use, thus losing their use value. rubber liner Price It is characterized by cracking, tackiness, hardening, softening, chalking, discoloration, mildew, etc. The following conditions shall be met when the ball mill uses the rubber lining plate: 1. The hardness of the ground material. The iron base alloy is similar to the rubber lining plate for materials below medium hardness, and the rubber lining plate is superior for materials above medium hardness. 2. The temperature of rubber lining plate is generally 70 ℃ - 90 ℃, and it can reach 110-130 ℃ under special circumstances. The temperature should be lower during dry grinding. 3. Feed size. Generally, the ball mill shall be more than 20-25mm; For the autogenous mill, the feeding particle size can be larger because no steel ball is added.
Whether in the process of purchase or use, production rubber liner The quality of all needs to be checked regularly. During the inspection, the following items should be noted. 1. Standard size and actual error of high-pressure rubber hose: because the inner diameter and outer diameter of high-pressure sand blasting pipe and the outer diameter of the skeleton layer will shake, if the shaking amplitude exceeds the allowable limit, the balance of the buckling amount of the sand blasting pipe joint cannot be guaranteed, and the quality of the sand blasting pipe assembly cannot be guaranteed. Therefore, for the sand blasting pipe selected for the production of sand blasting pipe assembly, it is necessary to strictly check whether the inner diameter and outer diameter of the skeleton layer meet the requirements, and the requirements for the outer diameter error can be appropriately relaxed. 2. Wall thickness error of high-pressure hose: due to the local pain of the rubber layer in the high-pressure sandblasting pipe and the influence of the overlapping width of the rubber layer of the high-pressure sandblasting pipe quality inspection center between the skeleton layers, the wall thickness error of the sandblasting pipe may be too large. If the wall thickness error exceeds the allowable range, it will affect the tightness and pull-out strength of the connector, and even cause some deflection (tilting head) of the hose assembly connector. Quality inspection of high-pressure sand blasting pipe Therefore, the wall thickness error of sand blasting pipe should be strictly controlled. Generally, the rubber hose with wall thickness error exceeding 0.5mm shall be selected stably. 3. Adhesion between each layer of high-pressure rubber hose: high-quality high-pressure sand blasting pipe shall have prominent integrity, that is, the quality inspection of high-pressure sand blasting pipe shall have high adhesion between each structural layer, and the adhesion between each adhesive layer shall become an integrity. Only in this way can we meet various technical requirements in the process of joint installation and fastening, and only in this way can we ensure the quality inspection requirements of high-pressure sand blasting pipes for sand blasting pipe assembly. Therefore, rubber liner Price It is necessary to control the adhesive force between each layer of the rubber hose not lower than that specified in the technical standard, and the rubber hose with high adhesive force shall be selected as far as possible to produce the rubber hose assembly.
We all know rubber liner Price The noise pollution in industrial production is very serious, and noise pollution is also an important factor affecting workers' enthusiasm for production. Ball mills were once a major source of noise in mining equipment. In order to reduce the noise generated by ball mills, protect the physical and mental health of workers, improve workers' enthusiasm for production, and create greater profits for the company, Through the efforts and research of domestic and foreign industry experts, the ball mill liner has been transformed. Through repeated tests and comparison, it is found that the noise generated by the rubber liner and the manganese steel liner of the ball mill is far less than the manganese steel liner when the technical parameters are up to standard. According to the data provided by the noise monitoring station and the concentrator, We analyzed the noise intensity and the economic benefits: the domestic ND2 precision sound level meter and octave filter were used for detection, and the sound level meter was calibrated by the provincial sound level meter measurement and verification station; There is no sound insulation room in the ball mill workshop. The monitoring points are arranged according to the position of the ball mill and the flow of workers to observe the mechanical operation, 2m away from the sound source. One monitoring point is respectively set on the left and right of the east and west of the workshop and in the middle of the two ball mills. The measurement method is in accordance with the Noise Detection Specification for Industrial Enterprises. As the noise in the workshop is continuous and steady, sound level A is used as the evaluation basis. The rubber lining plate is manufactured by Hainan Rubber Lining Plate Factory according to the ball mill shell structure and the original manganese steel lining plate specification (1.4mx0.74mX0.07m). Nanning rubber liner First, take out the manganese steel lining plate in the ball mill barrel, and then install the rubber lining plate in the barrel in turn (front and back). Each ball mill is installed with 48 pieces. First, use the pressure strip to compress, and then use the screws to fix the rubber lining plate on the ball mill barrel, so as to prevent falling off when rotating. The noise intensity of the ball mill workshop with manganese steel liner is 94-103dB (A), while the noise intensity of the ball mill workshop with rubber liner is 87-92dB (A), and the noise reduction difference is 7-11dB (A). The rubber liner has good noise reduction effect.
Nanning production rubber liner Plays an important role. In the application of different industries, according to their own needs, check the performance of the products, give proper play to the advantages of the products, and ensure the normal use of daily applications. When replacing the wear-resistant sand blasting pipe, the length of the rubber pipe, the number of steel wire layers, the shape and size of the joint should be reasonable, and the curvature of the rubber pipe should be minimized. When tightening the connecting nuts, do not tighten the rubber hose. Excessive bending and twisting will greatly reduce the service life of the rubber hose. Protective measures shall be taken for the parts liable to friction to prevent the rubber hose from bursting due to wear. What should we pay attention to when purchasing wear-resistant sandblasting pipe? Different types of wear-resistant sand blasting pipes have different working pressures. When purchasing rubber hose, you should first determine the working pressure of the system, rubber liner Price Then select the equivalent working pressure of the hose. If the system is often affected by pressure, it is necessary to increase the working pressure of the hose and choose the hose with higher pulse life. The inner diameter of wear-resistant sand blasting pipe is one of the factors to be considered when selecting rubber hose. The small inner diameter will increase the flow rate of the medium, raise the temperature of the system, reduce the working efficiency, and affect the working performance of the system. The large inner diameter will increase the purchase cost. Therefore, the proper inner diameter should be selected according to the flow rate of the medium. The wear-resistant sand blasting pipe has allowable operating temperature range. The service life and pressure bearing capacity of the rubber pipe can be guaranteed only when it works at an appropriate temperature. When the operating temperature of the equipment exceeds the allowable temperature range of the rubber hose for a long time, special rubber hose shall be purchased or special protective sleeve shall be added on the wear-resistant sand blasting pipe. If the medium to be transported is special, make sure that the hose material is compatible with the medium.
1. Mutual wear of rubber lining plate and steel ball of ball mill: both the rubber lining plate and steel ball of ball mill are vulnerable parts. During grinding, the steel ball and material of ball mill do throw line falling movement in the barrel Nanning rubber liner It will collide with steel balls and materials and cause friction. In continuous operation, the rubber lining plate and steel ball of ball mill will be severely worn, which is directly related to the hardness of materials. The greater the hardness of the material, the faster the abrasion speed of the rubber lining plate and steel ball of the ball mill, which may cause equipment damage or even safety accidents in serious cases. In addition, it is also related to the ball of the ball mill. The size and quantity of the ball will affect the service life of the rubber lining plate of the ball mill. If the ball mill is in operation, increasing the amount of steel balls or filling steel balls with larger diameters will increase the wear of the rubber lining plate of the ball mill. 2. The heat treatment process of the rubber lining plate of the ball mill is unreasonable: the unreasonable heat treatment of the rubber lining plate of the ball mill will not only increase the wear of the lining plate, but also affect the yield strength of the lining plate, resulting in the fracture of the bolt of the ball mill under the large shear force. In the actual operation, the staff lacked the understanding of the lining plate material and the heat treatment processing of the ball mill rubber lining plate was insufficient, so the strengthening effect of the ball mill rubber lining plate was not in place and the strength was low. When impacted by steel balls and materials, rubber liner Price Plastic deformation often occurs. 3. The material of the rubber lining plate of the ball mill is unreasonable: the material of the rubber lining plate of the ball mill and its heat treatment process are the key to determine the mechanical performance of the lining plate. If the material of the lining plate is not properly selected, its fatigue strength and life will be greatly reduced, which will not meet the requirements of the ball mill, or even plastic deformation or bulge will occur.
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