For the woodworking industry, many users production Oxygen band Not unfamiliar, this is an industrial dust collector used on woodworking carving machines, mainly used to absorb wood chips, wood ash, etc. At present, there are many kinds of woodworking vacuum tubes on the market. In the past few years, major furniture factories used PVC steel wire hoses with flat ends. In recent years, more and more enterprises have replaced cheap PVC steel wire hoses with more wear-resistant and durable pu steel wire expansion tubes. Some of the former take a few days or a month, while some of the latter take a few months or a year, They are also steel wire hoses. Why is the service life gap so far? First of all, you may have the impression that many PVC hoses have a very bad smell. This kind of hose is often used in daily life. Because the raw material itself is very cheap, the price of the finished product is also very low. For example, only a dozen yuan a piece. Think about the price of PVC raw materials, which is generally 8-15 yuan a kilogram, And most businesses will not use expensive PVC raw materials, Oxygen band Where can I find it? The woodworking vacuum tube produced in this way has a very strong smell, not only unpleasant, but also many times the product can not even achieve environmental protection. However, the current updated product, pu steel wire telescopic tube, is a large woodworking furniture factory. An expensive woodworking carving machine uses a cheap vacuum tube with a very smelly smell, which has much to do with the overall style.
The hard core method adopts the core extrusion process to extrude the inner rubber tube blank, which directly uses the extruder to cover the inner rubber tube blank on the iron core, instead of the traditional casing process, and simplifies the process flow. Shangrao Oxygen band The billet forming adopts the process method of intertwining outer film and steel wire braiding forming. Similar to wrapping water wrapped cloth, the overlapping width is 1/2 of the film width. This process method can replace the method of wrapping outer film by extruder or by hand, reducing energy consumption and cost. We all know that the reinforcing layer and reinforcing layer of the rubber hose are the main force bearing parts, which are used to bear the load pressure. The factors determining the stress condition of the reinforced layer of the rubber hose are determined by the tension of the braided steel wire and the braiding angle. The high-speed steel wire hose braiding machine developed by our factory has introduced the advanced technology of foreign braiding production lines, and integrated the characteristics of domestic braiding machines. It integrates the advanced functions of hydraulic brake hose braiding production line, such as horizontal mechanical transmission, automatic lubrication, and so on, to develop equipment with high productivity and high degree of automation. The range of braiding diameter can be achieved Ф 6— Ф 25 Long core rubber hose (reinforcement layer). It fills the gap of domestic knitting production equipment, which can be widely used in rubber and plastic hose, rubber hose (reinforcement layer) knitting production equipment. The structure of high-pressure rubber hose is composed of four parts: inner liner, inner rubber layer, skeleton layer, middle rubber layer and outer rubber layer. Oxygen band Where can I find it? In case of direct contact with the conveying medium, the synthetic rubber with good medium resistance, high tensile strength, high constant tensile stress, small compression permanent deformation and easy processing is usually selected. In order to meet the use requirements of strong polar medium resistance, the inner liner is composed of polytetrafluoroethylene layer and rubber layer, and a layer of film or adhesive is added on the surface of the inner liner to improve the adhesion with the skeleton material.
1. Mutual wear of rubber lining plate and steel ball of ball mill: both the rubber lining plate and steel ball of ball mill are vulnerable parts. During grinding, the steel ball and material of ball mill do throw line falling movement in the barrel Shangrao Oxygen band It will collide with steel balls and materials and cause friction. In continuous operation, the rubber lining plate and steel ball of ball mill will be severely worn, which is directly related to the hardness of materials. The greater the hardness of the material, the faster the abrasion speed of the rubber lining plate and steel ball of the ball mill, which may cause equipment damage or even safety accidents in serious cases. In addition, it is also related to the ball of the ball mill. The size and quantity of the ball will affect the service life of the rubber lining plate of the ball mill. If the ball mill is in operation, increasing the amount of steel balls or filling steel balls with larger diameters will increase the wear of the rubber lining plate of the ball mill. 2. The heat treatment process of the rubber lining plate of the ball mill is unreasonable: the unreasonable heat treatment of the rubber lining plate of the ball mill will not only increase the wear of the lining plate, but also affect the yield strength of the lining plate, resulting in the fracture of the bolt of the ball mill under the large shear force. In the actual operation, the staff lacked the understanding of the lining plate material and the heat treatment processing of the ball mill rubber lining plate was insufficient, so the strengthening effect of the ball mill rubber lining plate was not in place and the strength was low. When impacted by steel balls and materials, Oxygen band Where can I find it? Plastic deformation often occurs. 3. The material of the rubber lining plate of the ball mill is unreasonable: the material of the rubber lining plate of the ball mill and its heat treatment process are the key to determine the mechanical performance of the lining plate. If the material of the lining plate is not properly selected, its fatigue strength and life will be greatly reduced, which will not meet the requirements of the ball mill, or even plastic deformation or bulge will occur.
Many people have never understood production Oxygen band It is better to use cast iron or rubber lining plate, so today I will give you a detailed analysis. The lining plate of the ball mill can tell you for sure that it is better to use rubber lining plate, which is also a trend for rubber lining plate to replace manganese steel lining plate. The rubber lining plate has many advantages that can not be achieved by manganese steel lining plates such as cast iron, so it has more advantages. One of the advantages of using cast iron or rubber liner for ball mill liner is that the noise of rubber liner is lower. In the process of grinding the rubber lining plate with materials, the noise is lower because it is not directly rubbed. Moreover, the rubber lining plate can throw the steel ball up for the second time to form the second grinding of materials, which makes the grinding of materials more thorough and the grinding fineness more uniform with good effect. In addition, the rubber lining plate can reduce the noise by an average of 30 dB compared with the noise of the cast iron lining plate, making it acceptable. Another important reason is energy saving. Energy consumption is an unavoidable problem for users of ball mills, because the cast iron lining plate is heavy in quality, Oxygen band Where can I find it? Therefore, when the motor drives the lining plate, it will consume a lot of power. The rubber used by the rubber lining plate itself is light, so the electric energy consumed by the motor when driving is very small, which can be more than 10000 yuan of electric energy a year.
I believe everyone is familiar with production Oxygen band Relevant application knowledge of products. It is understood that at present, this product is mainly used for mining hydraulic support and oilfield development. It is applicable to engineering construction, lifting transportation, metallurgical forging, mining equipment, ships, injection molding machinery, agricultural machinery, various machine tools, mechanization of various industrial departments, water-based liquids, etc. And liquid transmission. Its relatively high working pressure can reach 70-120 MPa. In order to achieve better application effect, what problems should be paid attention to when using high-pressure braided hose? 1. The bending radius shall not be less than the given bending radius to prevent damage to the hose skeleton or premature failure due to excessive tension. 2. Select the type and specification of the hose correctly according to the use conditions, and do not misuse or replace it. 3. When using high-pressure braided hose, the pressure should be adjusted slowly and evenly to avoid sudden pressure increase and damage to the pipe body. 4. When the work site changes, it should be removed from the ground without dragging, so as to avoid the skeleton layer being corroded after scratching the outer glue. 5. After delivering corrosive liquid, the interior should be cleaned to prevent residues from corroding the pipe body for a long time, or select corresponding series of products. When storing high-pressure braided rubber hoses, depending on the type of rubber used, Oxygen band Where can I find it? Note which conditions typically change over time. However, due to several factors or a combination of several factors, this change may accelerate, and other materials used to strengthen high-pressure braided hoses may also be adversely affected by improper storage conditions.
Oxygen band Where can I find it? It has become the standard configuration of the modern new ball mill, but many problems may occur during the use or installation of the rubber lining plate, which will cause the failure of the rubber lining plate of the ball mill. Here is a brief introduction to the causes of the more common failure of the rubber lining plate of the ball mill. The design and installation are not professional and reasonable. The design and installation are also common problems for many novice manufacturers. For example, the bolt holes for fixing the ball mill lining plate are square, which will cause stress concentration and fracture. Adjust the size of lining plate to control the gap between lining plates at about 8mm; The installation quality of lining plate is very important to the safe operation of ball mill. First, tighten the fixed wedge symmetrically, put the lining plate in sequence, and then use the tightening wedge to secure it; Therefore, professional installation guidance can easily avoid these problems. The reason why the rubber lining plate of the ball mill does not match the steel ball is relatively common, and it is easy for many novice manufacturers to ignore and make mistakes. During the operation of the ball mill, the rubber lining plate of the ball mill, materials and steel balls promote the normal grinding and crushing of the ball mill due to the interaction of forces. The hardness of materials is related to wear resistance, and the wear resistance increases with the increase of hardness, Shangrao Oxygen band It is a pair of friction pairs, and the increase of hardness of one side will cause the wear of the other side to increase. Therefore, the high wear-resistant rubber lining plate is matched with the high wear-resistant steel ball, and the low wear-resistant rubber lining plate is matched with the low wear-resistant steel ball, so as to ensure the normal wear of the rubber lining plate of the ball mill and extend the service life of the ball mill.