Many people have never understood wear-resisting Extruded tube It is better to use cast iron or rubber lining plate, so today I will give you a detailed analysis. The lining plate of the ball mill can tell you for sure that it is better to use rubber lining plate, which is also a trend for rubber lining plate to replace manganese steel lining plate. The rubber lining plate has many advantages that can not be achieved by manganese steel lining plates such as cast iron, so it has more advantages. One of the advantages of using cast iron or rubber liner for ball mill liner is that the noise of rubber liner is lower. In the process of grinding the rubber lining plate with materials, the noise is lower because it is not directly rubbed. Moreover, the rubber lining plate can throw the steel ball up for the second time to form the second grinding of materials, which makes the grinding of materials more thorough and the grinding fineness more uniform with good effect. In addition, the rubber lining plate can reduce the noise by an average of 30 dB compared with the noise of the cast iron lining plate, making it acceptable. Another important reason is energy saving. Energy consumption is an unavoidable problem for users of ball mills, because the cast iron lining plate is heavy in quality, Extruded tube company Therefore, when the motor drives the lining plate, it will consume a lot of power. The rubber used by the rubber lining plate itself is light, so the electric energy consumed by the motor when driving is very small, which can be more than 10000 yuan of electric energy a year.
wear-resisting Extruded tube 1. During the molding of rubber products, the cohesive force of the elastomer cannot be eliminated due to the large pressure pressing. During the molding and mold release, extremely unstable shrinkage (the shrinkage rate of rubber varies due to different rubber types) often occurs. It must take a period of time before it can be gentle and stable. Therefore, at the beginning of the design of a rubber product, no matter the formula or the mold, it is necessary to carefully calculate the matching. If not, it is easy to cause dimensional instability of the product, resulting in low product quality. 2. Rubber belongs to thermosetting elastomer, while plastic belongs to thermosetting elastomer. Due to different sulfide types, the temperature range of rubber molding and curing is quite different, even affected by climate change and indoor temperature and humidity. Therefore, the production conditions of rubber products need to be properly adjusted at any time. If not, there may be differences in product quality. 3. The rubber product is the rubber mixture made from rubber raw materials after mixing in the internal mixer as the raw material. The formula is designed according to the characteristics of the required rubber products during mixing, and the required product hardness is determined. The product is molded by the rubber plate vulcanizer. After the product is formed, flash processing shall be carried out to make the product surface smooth without burrs. 4. The aging test of rubber products belongs to the category of aging test. Rubber aging refers to the phenomenon that the performance and structure of rubber and products are changed due to the combined effect of internal and external factors in the process of processing, storage and use, thus losing their use value. Extruded tube company It is characterized by cracking, tackiness, hardening, softening, chalking, discoloration, mildew, etc. The following conditions shall be met when the ball mill uses the rubber lining plate: 1. The hardness of the ground material. The iron base alloy is similar to the rubber lining plate for materials below medium hardness, and the rubber lining plate is superior for materials above medium hardness. 2. The temperature of rubber lining plate is generally 70 ℃ - 90 ℃, and it can reach 110-130 ℃ under special circumstances. The temperature should be lower during dry grinding. 3. Feed size. Generally, the ball mill shall be more than 20-25mm; For the autogenous mill, the feeding particle size can be larger because no steel ball is added.
Hangzhou Extruded tube It is used for transportation, construction and other operating equipment. Incorrect operation and incorrect environment may affect the normal use of steel braided sandblasting pipe. What specific factors will affect the normal use of steel braided sand blasting pipe? The quality will definitely affect the use effect. The poor quality is actually related to the selected raw materials. Some raw materials are of high quality, and the quality of steel braided sandblasting pipes produced is also very good. However, if the steel braided sand blasting pipe is made of inferior plastic, the quality is very poor, which also affects the use effect. The use environment affects the use effect. Anti static steel braided sand blasting pipe is usually used in industry. Because these products are very common, the demand is also large. However, people do not pay attention to the use environment. If used in strong acid and alkali environment, steel braided sand blasting pipe will naturally corrode. Or if used in a relatively high temperature area, the steel braided sandblasting pipe may melt. Anti static steel braided sand blasting pipe will also affect the use effect. In the eyes of most users, the greater the degree, the better the nature. So if you choose a good one, users can use it with confidence. Understanding and avoiding the wrong use of high-pressure pipeline can reduce the possibility of high-pressure pipeline failure. The following brief introduction will help you. 1. Frequent and serious pressure shock: high-pressure pipeline burst is generally not caused by excessive static pressure, but is related to the severity and frequency of pressure shock. During the operation of construction machinery, the sudden increase or decrease of oil pressure in the high-pressure pipe will occur repeatedly, which will cause frequent pressure shocks to the oil pipe, leading to the aggravation of oil seal damage at various parts, blistering and cracking of rubber hose, and loosening and leakage of pipe joints. Therefore, during operation, the valve rod shall not be pulled too hard, but must be pulled gently. 2. The use temperature of oil is too high: during the operation of construction machinery, due to the power loss of the hydraulic system, the oil will rise, and the external temperature (especially in summer) will lead to a sharp rise in the oil temperature. wear-resisting Extruded tube company The higher the oil temperature is, the easier the rubber is to age, the worse the elasticity is, the lower the strength and sealing performance are, and the high-pressure pipe will burst rapidly. Therefore, when the temperature rise of the hydraulic system is too high or too fast during operation, the causes should be found out and eliminated in time. For summer operation, especially continuous operation, necessary cooling measures shall be taken.
Hangzhou Extruded tube The entry threshold is low, the industry market is mixed, and small enterprises with small scale, lack of core competitiveness and low technical level can be seen everywhere. Most of these enterprises lack brand awareness, and there are many brand names and unlicensed products. It is difficult to form enterprise influence through brands, and it is more difficult to improve product added value through brands. If the metal hose wants to take the road of high-end, it must improve both inside and outside. A good brand image promotion and influence building can certainly provide a strong driving force for the development of enterprises, but the root of this driving force lies in the high quality of the metal hose products themselves. Tongfeng Metal Hose said that in the future, domestic metal hose products will focus on high precision, high efficiency, high firmness, multi-function, multi specification, multi variety standardization, serialization and generalization to show their characteristics. One of the main reasons why China's metal hoses have been in the low-end state for a long time is the lack of independent research and development of products. On the one hand, the homogenization competition is serious. In order to win consumers, metal hose enterprises have long focused on low-cost competition and low price shopping. As a result, many enterprises only focus on the production and marketing of low-end products, ignoring the upgrading and innovation of product technology. on the other hand, Extruded tube company ZHUANLI's weak awareness of protection and the serious phenomenon of technology plagiarism and infringement in the industry make the technology cost invested by many enterprises more than worth the cost, which has seriously hit the enthusiasm of metal hose enterprises for innovation.
Extruded tube company It has become the standard configuration of the modern new ball mill, but many problems may occur during the use or installation of the rubber lining plate, which will cause the failure of the rubber lining plate of the ball mill. Here is a brief introduction to the causes of the more common failure of the rubber lining plate of the ball mill. The design and installation are not professional and reasonable. The design and installation are also common problems for many novice manufacturers. For example, the bolt holes for fixing the ball mill lining plate are square, which will cause stress concentration and fracture. Adjust the size of lining plate to control the gap between lining plates at about 8mm; The installation quality of lining plate is very important to the safe operation of ball mill. First, tighten the fixed wedge symmetrically, put the lining plate in sequence, and then use the tightening wedge to secure it; Therefore, professional installation guidance can easily avoid these problems. The reason why the rubber lining plate of the ball mill does not match the steel ball is relatively common, and it is easy for many novice manufacturers to ignore and make mistakes. During the operation of the ball mill, the rubber lining plate of the ball mill, materials and steel balls promote the normal grinding and crushing of the ball mill due to the interaction of forces. The hardness of materials is related to wear resistance, and the wear resistance increases with the increase of hardness, Hangzhou Extruded tube It is a pair of friction pairs, and the increase of hardness of one side will cause the wear of the other side to increase. Therefore, the high wear-resistant rubber lining plate is matched with the high wear-resistant steel ball, and the low wear-resistant rubber lining plate is matched with the low wear-resistant steel ball, so as to ensure the normal wear of the rubber lining plate of the ball mill and extend the service life of the ball mill.