Wuhan Wear resistant hose It is widely used in mining, chemical industry, construction and iron and steel fields. At present, 90% of ball mills, rod mills and moistening mills on the market still use manganese steel cylinder liners, and the manganese steel material consumed on liners alone every year is more than one million tons. The emergence of rubber liners is favored by many big customers in the ball mill field. What are the indexes that affect the rubber lining plate of the ball mill? 1. Conditions of ball mill use scenario The feeding particle size of ore also plays an important role, so a good ball mill rubber lining plate will be designed according to the size of the customer's mill, feeding particle size, and steel ball diameter. Select the rubber formula suitable for customers, and carry out mapping, design, testing and processing. 2. Rubber formula and processing technology: The rubber material and formula directly affect the performance of the rubber lining plate of the ball mill. Wear resistance is a key factor. It is impossible to determine how long its service life is because of the impact of industrial and mining conditions. The second is corrosion resistance. This is the characteristic of the formula, so even if the appearance is the same, the performance is an advantage. Do not buy for cheap. 3. Regular maintenance: everyone knows that the rubber lining plate of the ball mill is fixed to the cylinder by means of T-bolts, so it is also very important to regularly check the tightness of the bolts and the wear of the rubber strips inside the cylinder. In order to avoid damaging the rubber lining plate of the cylinder and the cylinder of the ball mill when the lifting strip is worn out, the gain is not worth the loss. Wear resistant hose company One of the advantages of the manganese steel lining plate is that the replacement is simple and only needs two people to operate, and it can be replaced wherever it is broken. This is an advantage that the manganese steel lining plate does not have.
Whether in the process of purchase or use, high quality Wear resistant hose The quality of all needs to be checked regularly. During the inspection, the following items should be noted. 1. Standard size and actual error of high-pressure rubber hose: because the inner diameter and outer diameter of high-pressure sand blasting pipe and the outer diameter of the skeleton layer will shake, if the shaking amplitude exceeds the allowable limit, the balance of the buckling amount of the sand blasting pipe joint cannot be guaranteed, and the quality of the sand blasting pipe assembly cannot be guaranteed. Therefore, for the sand blasting pipe selected for the production of sand blasting pipe assembly, it is necessary to strictly check whether the inner diameter and outer diameter of the skeleton layer meet the requirements, and the requirements for the outer diameter error can be appropriately relaxed. 2. Wall thickness error of high-pressure hose: due to the local pain of the rubber layer in the high-pressure sandblasting pipe and the influence of the overlapping width of the rubber layer of the high-pressure sandblasting pipe quality inspection center between the skeleton layers, the wall thickness error of the sandblasting pipe may be too large. If the wall thickness error exceeds the allowable range, it will affect the tightness and pull-out strength of the connector, and even cause some deflection (tilting head) of the hose assembly connector. Quality inspection of high-pressure sand blasting pipe Therefore, the wall thickness error of sand blasting pipe should be strictly controlled. Generally, the rubber hose with wall thickness error exceeding 0.5mm shall be selected stably. 3. Adhesion between each layer of high-pressure rubber hose: high-quality high-pressure sand blasting pipe shall have prominent integrity, that is, the quality inspection of high-pressure sand blasting pipe shall have high adhesion between each structural layer, and the adhesion between each adhesive layer shall become an integrity. Only in this way can we meet various technical requirements in the process of joint installation and fastening, and only in this way can we ensure the quality inspection requirements of high-pressure sand blasting pipes for sand blasting pipe assembly. Therefore, Wear resistant hose company It is necessary to control the adhesive force between each layer of the rubber hose not lower than that specified in the technical standard, and the rubber hose with high adhesive force shall be selected as far as possible to produce the rubber hose assembly.
If conditions permit, secondary vulcanization shall be adopted, high quality Wear resistant hose Effectively remove the odor generated during the consumption of odorless hose. Pay attention to the volatilization of various ingredients in the odorless hose formula. When the odorless hose is consumed, in addition to paying special attention to the raw materials and vulcanization process of the reclaimed rubber, pay attention to the selection of various ingredients and whether they will volatilize in the vulcanization process. The volatilization of vulcanizing agent, accelerator and antioxidant will produce a great smell. It is very important to accurately determine the length of the required rubber sand blasting pipe by using the rubber sand blasting pipe. It shall also be checked whether the use conditions of the rubber sand blasting pipe meet the requirements of the selected rubber sand blasting pipe. It should be ensured that the rubber sand blasting pipe you will use is the most suitable one. The working pressure and suction should be carefully determined. Special attention shall be paid to the test standard pressure change or pressure peak of wear-resistant sand blasting pipe. Exceeding the promised maximum value will greatly shorten the service life of the rubber sand blasting pipe. Both ends of the rubber sand blasting pipe cannot be continuously immersed in the transported material. If the bending radius of the rubber sand blasting pipe is less than the minimum value, Wuhan Wear resistant hose Its service life will be greatly shortened. Therefore, before installation, it is recommended that you consult the application of information, especially the information about the bending radius of the rubber sand blasting pipe. Protection and cleaning of rubber sand blasting hose: it is recommended to empty the hose after use. Clean if necessary. Inspection: After each use, the rubber sand blasting pipe must be inspected to ensure that it does not show structural damage.
Due to the limitation of spatial location conditions, high quality Wear resistant hose The installation stress of can often bring various difficulties to the installation work: formed pipes cannot be installed; When you bend down, you are about to come. If you make do with pipes, local cold correction will inevitably occur. According to the size of the pipeline and the specific situation on site, the cold correction amount varies from several millimeters to tens of millimeters, some as high as hundreds of millimeters. Practice has proved that the greater the quantity, the higher the internal stress. These residual installation stresses in the rubber sand blasting pipe are undoubtedly huge hidden information. The lubricating oil duct of a certain type of engine bearing was broken for many times due to excessive installation stress in actual operation. Because it can be bent at will, the internal stress generated by bending under the condition of rated bending radius is very small, which brings great convenience to the installation work, and also plays a certain role in ensuring the safe operation of the rubber sand blasting pipe. This is the main reason why some rubber sand blasting pipes must be used. Since it is necessary to load and unload the mold, the movable cylinder on the vulcanizer will move up and down. After repeated reciprocation, the copper serpentine tube will undergo fatigue fracture. Although it can continue to be used after repair, stopping for repair will cause time loss. Wuhan Wear resistant hose Although it has good flexibility and strong fatigue resistance, it is also weak in pressure bearing, temperature resistance, aging resistance and other aspects, and can not be used after several months. The good comprehensive performance of rubber sand blasting pipe is fully reflected here.
Wear resistant hose company It has become the standard configuration of the modern new ball mill, but many problems may occur during the use or installation of the rubber lining plate, which will cause the failure of the rubber lining plate of the ball mill. Here is a brief introduction to the causes of the more common failure of the rubber lining plate of the ball mill. The design and installation are not professional and reasonable. The design and installation are also common problems for many novice manufacturers. For example, the bolt holes for fixing the ball mill lining plate are square, which will cause stress concentration and fracture. Adjust the size of lining plate to control the gap between lining plates at about 8mm; The installation quality of lining plate is very important to the safe operation of ball mill. First, tighten the fixed wedge symmetrically, put the lining plate in sequence, and then use the tightening wedge to secure it; Therefore, professional installation guidance can easily avoid these problems. The reason why the rubber lining plate of the ball mill does not match the steel ball is relatively common, and it is easy for many novice manufacturers to ignore and make mistakes. During the operation of the ball mill, the rubber lining plate of the ball mill, materials and steel balls promote the normal grinding and crushing of the ball mill due to the interaction of forces. The hardness of materials is related to wear resistance, and the wear resistance increases with the increase of hardness, Wuhan Wear resistant hose It is a pair of friction pairs, and the increase of hardness of one side will cause the wear of the other side to increase. Therefore, the high wear-resistant rubber lining plate is matched with the high wear-resistant steel ball, and the low wear-resistant rubber lining plate is matched with the low wear-resistant steel ball, so as to ensure the normal wear of the rubber lining plate of the ball mill and extend the service life of the ball mill.
