We all know Suction and discharge pipe Price The noise pollution in industrial production is very serious, and noise pollution is also an important factor affecting workers' enthusiasm for production. Ball mills were once a major source of noise in mining equipment. In order to reduce the noise generated by ball mills, protect the physical and mental health of workers, improve workers' enthusiasm for production, and create greater profits for the company, Through the efforts and research of domestic and foreign industry experts, the ball mill liner has been transformed. Through repeated tests and comparison, it is found that the noise generated by the rubber liner and the manganese steel liner of the ball mill is far less than the manganese steel liner when the technical parameters are up to standard. According to the data provided by the noise monitoring station and the concentrator, We analyzed the noise intensity and the economic benefits: the domestic ND2 precision sound level meter and octave filter were used for detection, and the sound level meter was calibrated by the provincial sound level meter measurement and verification station; There is no sound insulation room in the ball mill workshop. The monitoring points are arranged according to the position of the ball mill and the flow of workers to observe the mechanical operation, 2m away from the sound source. One monitoring point is respectively set on the left and right of the east and west of the workshop and in the middle of the two ball mills. The measurement method is in accordance with the Noise Detection Specification for Industrial Enterprises. As the noise in the workshop is continuous and steady, sound level A is used as the evaluation basis. The rubber lining plate is manufactured by Hainan Rubber Lining Plate Factory according to the ball mill shell structure and the original manganese steel lining plate specification (1.4mx0.74mX0.07m). Huzhou Suction and discharge pipe First, take out the manganese steel lining plate in the ball mill barrel, and then install the rubber lining plate in the barrel in turn (front and back). Each ball mill is installed with 48 pieces. First, use the pressure strip to compress, and then use the screws to fix the rubber lining plate on the ball mill barrel, so as to prevent falling off when rotating. The noise intensity of the ball mill workshop with manganese steel liner is 94-103dB (A), while the noise intensity of the ball mill workshop with rubber liner is 87-92dB (A), and the noise reduction difference is 7-11dB (A). The rubber liner has good noise reduction effect.
1. Mutual wear of rubber lining plate and steel ball of ball mill: both the rubber lining plate and steel ball of ball mill are vulnerable parts. During grinding, the steel ball and material of ball mill do throw line falling movement in the barrel Huzhou Suction and discharge pipe It will collide with steel balls and materials and cause friction. In continuous operation, the rubber lining plate and steel ball of ball mill will be severely worn, which is directly related to the hardness of materials. The greater the hardness of the material, the faster the abrasion speed of the rubber lining plate and steel ball of the ball mill, which may cause equipment damage or even safety accidents in serious cases. In addition, it is also related to the ball of the ball mill. The size and quantity of the ball will affect the service life of the rubber lining plate of the ball mill. If the ball mill is in operation, increasing the amount of steel balls or filling steel balls with larger diameters will increase the wear of the rubber lining plate of the ball mill. 2. The heat treatment process of the rubber lining plate of the ball mill is unreasonable: the unreasonable heat treatment of the rubber lining plate of the ball mill will not only increase the wear of the lining plate, but also affect the yield strength of the lining plate, resulting in the fracture of the bolt of the ball mill under the large shear force. In the actual operation, the staff lacked the understanding of the lining plate material and the heat treatment processing of the ball mill rubber lining plate was insufficient, so the strengthening effect of the ball mill rubber lining plate was not in place and the strength was low. When impacted by steel balls and materials, Suction and discharge pipe Price Plastic deformation often occurs. 3. The material of the rubber lining plate of the ball mill is unreasonable: the material of the rubber lining plate of the ball mill and its heat treatment process are the key to determine the mechanical performance of the lining plate. If the material of the lining plate is not properly selected, its fatigue strength and life will be greatly reduced, which will not meet the requirements of the ball mill, or even plastic deformation or bulge will occur.
Although fire Huzhou Suction and discharge pipe Explosion proof pipe) can be compressed and stretched, but if the installation position is incorrect, it will break quickly and reduce the service life. The sandblasting hose can be installed horizontally, vertically or obliquely. The most ideal condition is vertical installation. At the same time, avoid installing near the wheel, and install baffle if necessary. Generally speaking, the flame spraying metal sand blasting hose (explosion-proof pipe) can be divided into three lengths: the first is the compression length, that is, the length of the sand blasting hose when it is compressed to the limit position; The second is the installation length, that is, the length of the sandblasting hose when it is in the middle of half of the maximum displacement. The third type is the stretching length, that is, the length when the sandblasting hose is stretched to the maximum limit. When installing the sandblasting hose, the sandblasting hose should be in the middle position, which is called the installation length. When installed at this position, the sandblasting hose can move in two directions when bearing axial load. Otherwise, if it can only move in one direction, its strength will be affected and its service life will be reduced. In the actual installation process, considering that measuring the length of the sandblasting hose with a ruler according to the calculation results may affect the production efficiency, some foreign manufacturers directly install the ruler on the sandblasting hose, and cut the ruler after installation. From the structural point of view, the metal flame spraying metal sandblasting hose (explosion-proof pipe) is composed of strip and tube parts, which can form annular flame spraying metal sandblasting hose bellows and spiral flame spraying metal sandblasting hose bellows. Suction and discharge pipe Price Just because the corrugated pipe of the fire sprinkler metal sandblasting hose formed by this article always has a certain length of brazing or welding buckles and fire sprinkler metal sandblasting hose joints, the residues of the working medium often accumulate in these places, and the cleaning test and mechanical impurities in the working medium will deposit down to pollute the inner cavity. Therefore, its use reliability is relatively poor.
Whether in the process of purchase or use, production Suction and discharge pipe The quality of all needs to be checked regularly. During the inspection, the following items should be noted. 1. Standard size and actual error of high-pressure rubber hose: because the inner diameter and outer diameter of high-pressure sand blasting pipe and the outer diameter of the skeleton layer will shake, if the shaking amplitude exceeds the allowable limit, the balance of the buckling amount of the sand blasting pipe joint cannot be guaranteed, and the quality of the sand blasting pipe assembly cannot be guaranteed. Therefore, for the sand blasting pipe selected for the production of sand blasting pipe assembly, it is necessary to strictly check whether the inner diameter and outer diameter of the skeleton layer meet the requirements, and the requirements for the outer diameter error can be appropriately relaxed. 2. Wall thickness error of high-pressure hose: due to the local pain of the rubber layer in the high-pressure sandblasting pipe and the influence of the overlapping width of the rubber layer in the high-pressure sandblasting pipe quality inspection center between the skeleton layers, the wall thickness error of the sandblasting pipe may be too large. If the wall thickness error exceeds the allowable range, it will affect the tightness and pull-out strength of the connector, and even cause some deflection (tilting head) of the hose assembly connector. Quality inspection of high-pressure sand blasting pipe Therefore, the wall thickness error of sand blasting pipe should be strictly controlled. Generally, the rubber hose with wall thickness error exceeding 0.5mm shall be selected stably. 3. Adhesion between each layer of high-pressure rubber hose: high-quality high-pressure sand blasting pipe shall have prominent integrity, that is, the quality inspection of high-pressure sand blasting pipe shall have high adhesion between each structural layer, and the adhesion between each adhesive layer shall become an integrity. Only in this way can we meet various technical requirements in the process of joint installation and fastening, and only in this way can we ensure the quality inspection requirements of high-pressure sand blasting pipes for sand blasting pipe assembly. Therefore, Suction and discharge pipe Price It is necessary to control the adhesive force between each layer of the rubber hose not lower than that specified in the technical standard, and the rubber hose with high adhesive force shall be selected as far as possible to produce the rubber hose assembly.
production Suction and discharge pipe It is a key component of any hydraulic system. When they fail, everything will stop. The preventive maintenance of the metal sandblasting hose is very important and needs to be checked regularly in order to find problems before starting. This may include checking hose caps and fittings, and looking for other signs of leaks and impending hose failure. The more strict the hose inspection process, the more reliable your equipment will be. 1. Benefits of preventive maintenance of metal sandblasting hoses: preventive maintenance of metal sandblasting hoses and equipment is always better than reactive maintenance. One reason is that it can make your equipment run efficiently by solving problems before they fail and have a significant negative impact on the system. Contrary to what many people think, preventive maintenance means reducing downtime due to unexpected component and system failures. Attention to maintenance can also extend the expected life of equipment, maximize its economic value, and minimize potential safety hazards to personnel. Finally, preventive maintenance can reduce maintenance costs and unnecessary equipment procurement. Not participating in regular preventive maintenance can be an expensive decision. 2. Maintenance time of metal sandblasting hose: Suction and discharge pipe Price Part of the preventive maintenance program for solid metal sandblasting hoses includes periodic inspection of metal sandblasting hoses. Fixed equipment shall be inspected every three months. For mobile equipment, hose inspection shall be conducted every three months or every 400 to 600 hours, whichever comes first.
