Many people have never understood wear-resisting Sandblasting hose It is better to use cast iron or rubber lining plate, so today I will give you a detailed analysis. The lining plate of the ball mill can tell you for sure that it is better to use rubber lining plate, which is also a trend for rubber lining plate to replace manganese steel lining plate. The rubber lining plate has many advantages that can not be achieved by manganese steel lining plates such as cast iron, so it has more advantages. One of the advantages of using cast iron or rubber liner for ball mill liner is that the noise of rubber liner is lower. In the process of grinding the rubber lining plate with materials, the noise is lower because it is not directly rubbed. Moreover, the rubber lining plate can throw the steel ball up for the second time to form the second grinding of materials, which makes the grinding of materials more thorough and the grinding fineness more uniform with good effect. In addition, the rubber lining plate can reduce the noise by an average of 30 dB compared with the noise of the cast iron lining plate, making it acceptable. Another important reason is energy saving. Energy consumption is an unavoidable problem for users of ball mills, because the cast iron lining plate is heavy in quality, Sandblasting hose company Therefore, when the motor drives the lining plate, it will consume a lot of power. The rubber used by the rubber lining plate itself is light, so the electric energy consumed by the motor when driving is very small, which can be more than 10000 yuan of electric energy a year.
Due to the limitation of spatial location conditions, wear-resisting Sandblasting hose The installation stress of can often bring various difficulties to the installation work: formed pipes cannot be installed; When you bend down, you are about to come. If you make do with pipes, local cold correction will inevitably occur. According to the size of the pipeline and the specific situation on site, the cold correction amount varies from several millimeters to tens of millimeters, some as high as hundreds of millimeters. Practice has proved that the greater the quantity, the higher the internal stress. These residual installation stresses in the rubber sand blasting pipe are undoubtedly huge hidden information. The lubricating oil duct of a certain type of engine bearing was broken for many times due to excessive installation stress in actual operation. Because it can be bent at will, the internal stress generated by bending under the condition of rated bending radius is very small, which brings great convenience to the installation work, and also plays a certain role in ensuring the safe operation of the rubber sand blasting pipe. This is the main reason why some rubber sand blasting pipes must be used. Since it is necessary to load and unload the mold, the movable cylinder on the vulcanizer will move up and down. After repeated reciprocation, the copper serpentine tube will undergo fatigue fracture. Although it can continue to be used after repair, stopping for repair will cause time loss. Shandong Sandblasting hose Although it has good flexibility and strong fatigue resistance, it is also weak in pressure bearing, temperature resistance, aging resistance and other aspects, and can not be used after several months. The good comprehensive performance of rubber sand blasting pipe is fully reflected here.
Although fire Shandong Sandblasting hose Explosion proof pipe) can be compressed and stretched, but if the installation position is incorrect, it will break quickly and reduce the service life. The sandblasting hose can be installed horizontally, vertically or obliquely. The most ideal condition is vertical installation. At the same time, avoid installing near the wheel, and install baffle if necessary. Generally speaking, the flame spraying metal sand blasting hose (explosion-proof pipe) can be divided into three lengths: the first is the compression length, that is, the length of the sand blasting hose when it is compressed to the limit position; The second is the installation length, that is, the length of the sandblasting hose when it is in the middle of half of the maximum displacement. The third type is the stretching length, that is, the length when the sandblasting hose is stretched to the maximum limit. When installing the sandblasting hose, the sandblasting hose should be in the middle position, which is called the installation length. When installed at this position, the sandblasting hose can move in two directions when bearing axial load. Otherwise, if it can only move in one direction, its strength will be affected and its service life will be reduced. In the actual installation process, considering that measuring the length of the sandblasting hose with a ruler according to the calculation results may affect the production efficiency, some foreign manufacturers directly install the ruler on the sandblasting hose, and cut the ruler after installation. From the structural point of view, the metal flame spraying metal sandblasting hose (explosion-proof pipe) is composed of strip and tube parts, which can form annular flame spraying metal sandblasting hose bellows and spiral flame spraying metal sandblasting hose bellows. Sandblasting hose company Just because the corrugated pipe of the fire sprinkler metal sandblasting hose formed by this article always has a certain length of brazing or welding buckles and fire sprinkler metal sandblasting hose joints, the residues of the working medium often accumulate in these places, and the cleaning test and mechanical impurities in the working medium will deposit down to pollute the inner cavity. Therefore, its use reliability is relatively poor.
wear-resisting Sandblasting hose 1. During the molding of rubber products, the cohesive force of the elastomer cannot be eliminated due to the large pressure pressing. During the molding and mold release, extremely unstable shrinkage (the shrinkage rate of rubber varies due to different rubber types) often occurs. It must take a period of time before it can be gentle and stable. Therefore, at the beginning of the design of a rubber product, no matter the formula or the mold, it is necessary to carefully calculate the matching. If not, it is easy to cause dimensional instability of the product, resulting in low product quality. 2. Rubber belongs to thermosetting elastomer, while plastic belongs to thermosetting elastomer. Due to different sulfide types, the temperature range of rubber molding and curing is quite different, even affected by climate change and indoor temperature and humidity. Therefore, the production conditions of rubber products need to be properly adjusted at any time. If not, there may be differences in product quality. 3. The rubber product is the rubber mixture made from rubber raw materials after mixing in the internal mixer as the raw material. The formula is designed according to the characteristics of the required rubber products during mixing, and the required product hardness is determined. The product is molded by the rubber plate vulcanizer. After the product is formed, flash processing shall be carried out to make the product surface smooth without burrs. 4. The aging test of rubber products belongs to the category of aging test. Rubber aging refers to the phenomenon that the performance and structure of rubber and products are changed due to the combined effect of internal and external factors in the process of processing, storage and use, thus losing their use value. Sandblasting hose company It is characterized by cracking, tackiness, hardening, softening, chalking, discoloration, mildew, etc. The following conditions shall be met when the ball mill uses the rubber lining plate: 1. The hardness of the ground material. The iron base alloy is similar to the rubber lining plate for materials below medium hardness, and the rubber lining plate is superior for materials above medium hardness. 2. The temperature of rubber lining plate is generally 70 ℃ - 90 ℃, and it can reach 110-130 ℃ under special circumstances. The temperature should be lower during dry grinding. 3. Feed size. Generally, the ball mill shall be more than 20-25mm; For the autogenous mill, the feeding particle size can be larger because no steel ball is added.
As wear-resisting Sandblasting hose As an important part of sand blasting machinery, its safety plays a vital role in the safety of equipment operation. The following will briefly analyze the precautions in the use of high-pressure sandblasting pipe: I. Pipe inner diameter: inner diameter of high-pressure sandblasting pipe. 2、 Attention shall be paid to the following items in the use and design of high-pressure sandblasting pipe: 1. The bending radius of high-pressure sandblasting pipe shall not be too small, and generally shall not be less than the value specified in the assembly technology of high-pressure sandblasting pipe. The joint between the high-pressure sandblasting pipe assembly and the pipe joint shall have a straight section, and its length shall not be less than twice the outer diameter of the pipe. 2. The length of high-pressure rubber hose assembly shall consider that the high-pressure rubber hose will shrink and deform after introducing pressure oil. Generally speaking, the shrinkage rate is 3~4 times of the pipe length. When installing the high-pressure rubber hose assembly, it is not allowed to bear tension. 3. During installation, the high-pressure sandblasting pipe assembly shall be free from torsional deformation. Sandblasting hose company The connecting shaft of shall be placed in the moving plane as far as possible to avoid damaging the high-pressure sandblasting pipe when both ends move with each other. 4. High pressure resistant sand blasting pipe shall avoid contact and friction with mechanical sharp corners to avoid damaging the pipe. Safety measures: to ensure the safe and reliable use of high-pressure sandblasting pipe assembly.
Shandong Sandblasting hose The structure is composed of liquid resistant synthetic rubber inner rubber layer, medium rubber layer, I or II or III steel wire braid reinforcement layer, and weather resistant synthetic rubber outer rubber layer. Sand pumping hose features: 1. Sand pumping hose is made of special synthetic rubber, which has excellent oil resistance, heat resistance and aging resistance. 2. The rubber hose has high bearing pressure and excellent pulse performance. 3. The pipe body is tightly combined, soft to use, and has little deformation under pressure. 4. Sand pumping hose has excellent bending resistance and fatigue resistance. 5. The sand pumping hose is long, φ 20 meters above 32, φ Below 25 meters, it can reach 10 meters or even 100 meters. Sand pumping hose parameters: 1. The inner wall of nylon cord hose is smooth and has little friction. Reinforcing layer: high-strength synthetic wire, spiral winding of steel wire and iron wire (sand suction pipe) 2 wear-resisting Sandblasting hose Flange connection (ANSI150 standard flange) 3. Nominal pressure: 20BAR4, temperature: - 50 ℃ -+95 ℃ 5. Working pressure of sand suction hose and mud discharge pipe: positive pressure: 10kg; Test pressure: working negative pressure of 15kg steel ring sand suction hose: ≥ 15kg sand suction hose has strong flexibility, which is mainly used as the sand pump sand discharge pipe to connect the sand transport pipe and sand pump, as well as the pipe connection bend.