Many people have never understood high quality Air compression hose It is better to use cast iron or rubber lining plate, so today I will give you a detailed analysis. The lining plate of the ball mill can tell you for sure that it is better to use rubber lining plate, which is also a trend for rubber lining plate to replace manganese steel lining plate. The rubber lining plate has many advantages that can not be achieved by manganese steel lining plates such as cast iron, so it has more advantages. One of the advantages of using cast iron or rubber liner for ball mill liner is that the noise of rubber liner is lower. In the process of grinding the rubber lining plate with materials, the noise is lower because it is not directly rubbed. Moreover, the rubber lining plate can throw the steel ball up for the second time to form the second grinding of materials, which makes the grinding of materials more thorough and the grinding fineness more uniform with good effect. In addition, the rubber lining plate can reduce the noise by an average of 30 dB compared with the noise of the cast iron lining plate, making it acceptable. Another important reason is energy saving. Energy consumption is an unavoidable problem for users of ball mills, because the cast iron lining plate is heavy in quality, Air compression hose company Therefore, when the motor drives the lining plate, it will consume a lot of power. The rubber used by the rubber lining plate itself is light, so the electric energy consumed by the motor when driving is very small, which can be more than 10000 yuan of electric energy a year.
1. Mutual wear of rubber lining plate and steel ball of ball mill: both the rubber lining plate and steel ball of ball mill are vulnerable parts. During grinding, the steel ball and material of ball mill do throw line falling movement in the barrel Shaanxi Air compression hose It will collide with steel balls and materials and cause friction. In continuous operation, the rubber lining plate and steel ball of ball mill will be severely worn, which is directly related to the hardness of materials. The greater the hardness of the material, the faster the abrasion speed of the rubber lining plate and steel ball of the ball mill, which may cause equipment damage or even safety accidents in serious cases. In addition, it is also related to the ball of the ball mill. The size and quantity of the ball will affect the service life of the rubber lining plate of the ball mill. If the ball mill is in operation, increasing the amount of steel balls or filling steel balls with larger diameters will increase the wear of the rubber lining plate of the ball mill. 2. The heat treatment process of the rubber lining plate of the ball mill is unreasonable: the unreasonable heat treatment of the rubber lining plate of the ball mill will not only increase the wear of the lining plate, but also affect the yield strength of the lining plate, resulting in the fracture of the bolt of the ball mill under the large shear force. In the actual operation, the staff lacked the understanding of the lining plate material and the heat treatment processing of the ball mill rubber lining plate was insufficient, so the strengthening effect of the ball mill rubber lining plate was not in place and the strength was low. When impacted by steel balls and materials, Air compression hose company Plastic deformation often occurs. 3. The material of the rubber lining plate of the ball mill is unreasonable: the material of the rubber lining plate of the ball mill and its heat treatment process are the key to determine the mechanical performance of the lining plate. If the material of the lining plate is not properly selected, its fatigue strength and life will be greatly reduced, which will not meet the requirements of the ball mill, or even plastic deformation or bulge will occur.
Shaanxi Air compression hose It is one of the most common rubber products in life, used to transport various gases and liquids. Natural rubber, synthetic rubber and reclaimed rubber in rubber products can be used for the consumption of rubber sand blasting pipes. When reclaimed rubber is used to consume odorless rubber sand blasting pipe, care must be taken in selecting reclaimed rubber and formula design to meet the performance requirements of odorless rubber sand blasting pipe. When using recycled rubber to consume odorless rubber sand blasting hose, what problems should we pay attention to? The selection of reclaimed rubber for odorless rubber sandblasting hose is the basis for determining the quality of rubber, whether it is environmental protection rubber products or various odorless rubber products. When using reclaimed rubber to consume odorless hose, choosing odorless reclaimed rubber is the top priority. Application of odorless reclaimed latex, odorless reclaimed tire rubber, odorless reclaimed nitrile rubber and odorless reclaimed ethylene propylene rubber in reclaimed rubber products. The odorless butyl reclaimed rubber can be used for the consumption of odorless rubber sandblasting pipes. In addition, odorless hb isoprene reclaimed rubber can also be used for consumption of odorless rubber sandblasting pipes. In actual consumption, the raw materials of odorless isoprene reclaimed rubber (PP reclaimed rubber) are isoprene unvulcanized composite rubber and isoprene bottle stopper. They have strong viscosity, aging resistance and temperature resistance, and are ideal for odorless hose consumption to ensure quality and reduce costs. Pay attention to the vulcanization of odorless rubber sand blasting pipe. as everyone knows, Air compression hose company The design of vulcanization system of reclaimed rubber products directly affects the quality of rubber products, and the odorless rubber sand blasting pipe of reclaimed rubber is no exception. When using reclaimed rubber to consume odorless rubber sand blasting pipe products, vulcanizing agent, accelerator and other additives must be combined with odorless additives such as accelerator STT and accelerator D; When vulcanizing the rubber of odorless rubber sand blasting pipe, it is better to vulcanize at low temperature for a long time, which will cause full reaction to the rubber.
If conditions permit, secondary vulcanization shall be adopted, high quality Air compression hose Effectively remove the odor generated during the consumption of odorless hose. Pay attention to the volatilization of various ingredients in the odorless hose formula. When the odorless hose is consumed, in addition to paying special attention to the raw materials and vulcanization process of the reclaimed rubber, pay attention to the selection of various ingredients and whether they will volatilize in the vulcanization process. The volatilization of vulcanizing agent, accelerator and antioxidant will produce a great smell. It is very important to accurately determine the length of the required rubber sand blasting pipe by using the rubber sand blasting pipe. It shall also be checked whether the use conditions of the rubber sand blasting pipe meet the requirements of the selected rubber sand blasting pipe. It should be ensured that the rubber sand blasting pipe you will use is the most suitable one. The working pressure and suction should be carefully determined. Special attention shall be paid to the test standard pressure change or pressure peak of wear-resistant sand blasting pipe. Exceeding the promised maximum value will greatly shorten the service life of the rubber sand blasting pipe. Both ends of the rubber sand blasting pipe cannot be continuously immersed in the transported material. If the bending radius of the rubber sand blasting pipe is less than the minimum value, Shaanxi Air compression hose Its service life will be greatly shortened. Therefore, before installation, it is recommended that you consult the application of information, especially the information about the bending radius of the rubber sand blasting pipe. Protection and cleaning of rubber sand blasting hose: it is recommended to empty the hose after use. Clean if necessary. Inspection: After each use, the rubber sand blasting pipe must be inspected to ensure that it does not show structural damage.
Shaanxi Air compression hose With the continuous updating of technology, the products are also developing in the continuous updating. At present, the inspection requirements of rubber hose are also improved compared with the previous ones. The inspection index of ultra-high pressure hose shall meet the following index requirements according to the requirements of the Safety Code for High Pressure Water Jet Cleaning Operation: 1) The bursting pressure shall be more than 2.5 times of the working pressure. 2) The test pressure shall be 1.5 times of the working pressure, and the pressure shall be kept for more than 2 minutes without damage. 3) Pulse pressure shall be within the range from zero to working pressure, and 50000 pressure pulses shall be free of damage; The pulse frequency is 15 times/min when the working pressure is 1000-2800bar, and 110 times/min when the pressure is above 2800bar. Since high-pressure cleaning machine has been widely used in all walks of life, and the working condition of high-pressure hose is relatively the worst, we must pay attention to the quality when selecting high-pressure hose, so as to avoid unnecessary safety accidents. Air compression hose company The development of rubber hose can not be separated from cooperation, R&D and innovation can not be separated from communication, and the inspection requirements of rubber hose have been improved compared with the previous ones. The storage site shall be free of ozone, heat source and equipment generating electromagnetic field. The coiled hoses or hose assemblies shall be stored horizontally, and the stacking height shall be limited to the extent that the products at the bottom will not produce permanent deformation.
Shaanxi Air compression hose The entry threshold is low, the industry market is mixed, and small enterprises with small scale, lack of core competitiveness and low technical level can be seen everywhere. Most of these enterprises lack brand awareness, and there are many brand names and unlicensed products. It is difficult to form enterprise influence through brands, and it is more difficult to improve product added value through brands. If the metal hose wants to take the road of high-end, it must improve both inside and outside. A good brand image promotion and influence building can certainly provide a strong driving force for the development of enterprises, but the root of this driving force lies in the high quality of the metal hose products themselves. Tongfeng Metal Hose said that in the future, domestic metal hose products will focus on high precision, high efficiency, high firmness, multi-function, multi specification, multi variety standardization, serialization and generalization to show their characteristics. One of the main reasons why China's metal hoses have been in the low-end state for a long time is the lack of independent research and development of products. On the one hand, the homogenization competition is serious. In order to win consumers, metal hose enterprises have long focused on low-cost competition and low price shopping. As a result, many enterprises only focus on the production and marketing of low-end products, ignoring the upgrading and innovation of product technology. on the other hand, Air compression hose company ZHUANLI's weak awareness of protection and the serious phenomenon of technology plagiarism and infringement in the industry make the technology cost invested by many enterprises more than worth the cost, which has seriously hit the enthusiasm of metal hose enterprises for innovation.