Suction and discharge pipe company It has become the standard configuration of the modern new ball mill, but many problems may occur during the use or installation of the rubber lining plate, which will cause the failure of the rubber lining plate of the ball mill. Here is a brief introduction to the causes of the more common failure of the rubber lining plate of the ball mill. The design and installation are not professional and reasonable. The design and installation are also common problems for many novice manufacturers. For example, the bolt holes for fixing the ball mill lining plate are square, which will cause stress concentration and fracture. Adjust the size of lining plate to control the gap between lining plates at about 8mm; The installation quality of lining plate is very important to the safe operation of ball mill. First, tighten the fixed wedge symmetrically, put the lining plate in sequence, and then use the tightening wedge to secure it; Therefore, professional installation guidance can easily avoid these problems. The reason why the rubber lining plate of the ball mill does not match the steel ball is relatively common, and it is easy for many novice manufacturers to ignore and make mistakes. During the operation of the ball mill, the rubber lining plate of the ball mill, materials and steel balls promote the normal grinding and crushing of the ball mill due to the interaction of forces. The hardness of materials is related to wear resistance, and the wear resistance increases with the increase of hardness, Jining Suction and discharge pipe It is a pair of friction pairs, and the increase of hardness of one side will cause the wear of the other side to increase. Therefore, the high wear-resistant rubber lining plate is matched with the high wear-resistant steel ball, and the low wear-resistant rubber lining plate is matched with the low wear-resistant steel ball, so as to ensure the normal wear of the rubber lining plate of the ball mill and extend the service life of the ball mill.
Whether in the process of purchase or use, high quality Suction and discharge pipe The quality of all needs to be checked regularly. During the inspection, the following items should be noted. 1. Standard size and actual error of high-pressure rubber hose: because the inner diameter and outer diameter of high-pressure sand blasting pipe and the outer diameter of the skeleton layer will shake, if the shaking amplitude exceeds the allowable limit, the balance of the buckling amount of the sand blasting pipe joint cannot be guaranteed, and the quality of the sand blasting pipe assembly cannot be guaranteed. Therefore, for the sand blasting pipe selected for the production of sand blasting pipe assembly, it is necessary to strictly check whether the inner diameter and outer diameter of the skeleton layer meet the requirements, and the requirements for the outer diameter error can be appropriately relaxed. 2. Wall thickness error of high-pressure hose: due to the local pain of the rubber layer in the high-pressure sandblasting pipe and the influence of the overlapping width of the rubber layer in the high-pressure sandblasting pipe quality inspection center between the skeleton layers, the wall thickness error of the sandblasting pipe may be too large. If the wall thickness error exceeds the allowable range, it will affect the tightness and pull-out strength of the connector, and even cause some deflection (tilting head) of the hose assembly connector. Quality inspection of high-pressure sand blasting pipe Therefore, the wall thickness error of sand blasting pipe should be strictly controlled. Generally, the rubber hose with wall thickness error exceeding 0.5mm shall be selected stably. 3. Adhesion between each layer of high-pressure rubber hose: high-quality high-pressure sand blasting pipe shall have prominent integrity, that is, the quality inspection of high-pressure sand blasting pipe shall have high adhesion between each structural layer, and the adhesion between each adhesive layer shall become an integrity. Only in this way can we meet various technical requirements in the process of joint installation and fastening, and only in this way can we ensure the quality inspection requirements of high-pressure sand blasting pipes for sand blasting pipe assembly. Therefore, Suction and discharge pipe company It is necessary to control the adhesive force between each layer of the rubber hose not lower than that specified in the technical standard, and the rubber hose with high adhesive force shall be selected as far as possible to produce the rubber hose assembly.
high quality Suction and discharge pipe It is a key component of any hydraulic system. When they fail, everything will stop. The preventive maintenance of the metal sandblasting hose is very important and needs to be checked regularly in order to find problems before starting. This may include checking hose caps and fittings, and looking for other signs of leaks and impending hose failure. The more strict the hose inspection process, the more reliable your equipment will be. 1. Benefits of preventive maintenance of metal sandblasting hoses: preventive maintenance of metal sandblasting hoses and equipment is always better than reactive maintenance. One reason is that it can make your equipment run efficiently by solving problems before they fail and have a significant negative impact on the system. Contrary to what many people think, preventive maintenance means reducing downtime due to unexpected component and system failures. Attention to maintenance can also extend the expected life of equipment, maximize its economic value, and minimize potential safety hazards to personnel. Finally, preventive maintenance can reduce maintenance costs and unnecessary equipment procurement. Not participating in regular preventive maintenance can be an expensive decision. 2. Maintenance time of metal sandblasting hose: Suction and discharge pipe company Part of the preventive maintenance program for solid metal sandblasting hoses includes periodic inspection of metal sandblasting hoses. Fixed equipment shall be inspected every three months. For mobile equipment, hose inspection shall be conducted every three months or every 400 to 600 hours, whichever comes first.
Jining Suction and discharge pipe It is used in transportation, construction and other industries. Correct procurement can not only save procurement costs, but also ensure its operation safety. The following series will introduce some purchase suggestions, hoping to help you. Suggestion 1. Determine the type of hose brand to be purchased according to the connection equipment and budget of sandblasting hose, such as high-tech equipment. Naturally, it is necessary to buy large brand sandblasting hose. However, if it is industrial and mining equipment with extremely fast scrapping speed, general quality is enough. Recommendation 2. The price of sand blasting hose with uniform quality grade is also different, especially for large-scale procurement, the price difference will be obvious, so it is necessary to have three quality grades to determine the final partner. Suggestion 3: Select appropriate channels. Sand blasting hoses are usually purchased in large quantities, which means that their turnover is relatively large. Therefore, reliable channels need to be selected to ensure the safety of their own loans. Suction and discharge pipe company The purchase of sand blasting hose components is also described in the model. High pressure hose assembly, pipe body specification (inner diameter, number of pressure layers, winding or braiding), joint type (national standard or Eaton), protective layer type, length and other parameters are the basic data for determining hose assembly.
Due to the limitation of spatial location conditions, high quality Suction and discharge pipe The installation stress of can often bring various difficulties to the installation work: formed pipes cannot be installed; When you bend down, you are about to come. If you make do with pipes, local cold correction will inevitably occur. According to the size of the pipeline and the specific situation on site, the cold correction amount varies from several millimeters to tens of millimeters, some as high as hundreds of millimeters. Practice has proved that the greater the quantity, the higher the internal stress. These residual installation stresses in the rubber sand blasting pipe are undoubtedly huge hidden information. The lubricating oil duct of a certain type of engine bearing was broken for many times due to excessive installation stress in actual operation. Because it can be bent at will, the internal stress generated by bending under the condition of rated bending radius is very small, which brings great convenience to the installation work, and also plays a certain role in ensuring the safe operation of the rubber sand blasting pipe. This is the main reason why some rubber sand blasting pipes must be used. Since it is necessary to load and unload the mold, the movable cylinder on the vulcanizer will move up and down. After repeated reciprocation, the copper serpentine tube will undergo fatigue fracture. Although it can continue to be used after repair, stopping for repair will cause time loss. Jining Suction and discharge pipe Although it has good flexibility and strong fatigue resistance, it is also weak in pressure bearing, temperature resistance, aging resistance and other aspects, and can not be used after several months. The good comprehensive performance of rubber sand blasting pipe is fully reflected here.
1. Mutual wear of rubber lining plate and steel ball of ball mill: both the rubber lining plate and steel ball of ball mill are vulnerable parts. During grinding, the steel ball and material of ball mill do throw line falling movement in the barrel Jining Suction and discharge pipe It will collide with steel balls and materials and cause friction. In continuous operation, the rubber lining plate and steel ball of ball mill will be severely worn, which is directly related to the hardness of materials. The greater the hardness of the material, the faster the abrasion speed of the rubber lining plate and steel ball of the ball mill, which may cause equipment damage or even safety accidents in serious cases. In addition, it is also related to the ball of the ball mill. The size and quantity of the ball will affect the service life of the rubber lining plate of the ball mill. If the ball mill is in operation, increasing the amount of steel balls or filling steel balls with larger diameters will increase the wear of the rubber lining plate of the ball mill. 2. The heat treatment process of the rubber lining plate of the ball mill is unreasonable: the unreasonable heat treatment of the rubber lining plate of the ball mill will not only increase the wear of the lining plate, but also affect the yield strength of the lining plate, resulting in the fracture of the bolt of the ball mill under the large shear force. In the actual operation, the staff lacked the understanding of the lining plate material and the heat treatment processing of the ball mill rubber lining plate was insufficient, so the strengthening effect of the ball mill rubber lining plate was not in place and the strength was low. When impacted by steel balls and materials, Suction and discharge pipe company Plastic deformation often occurs. 3. The material of the rubber lining plate of the ball mill is unreasonable: the material of the rubber lining plate of the ball mill and its heat treatment process are the key to determine the mechanical performance of the lining plate. If the material of the lining plate is not properly selected, its fatigue strength and life will be greatly reduced, which will not meet the requirements of the ball mill, or even plastic deformation or bulge will occur.