The spiral air duct will certainly be affected in the low temperature environment, so how should our manufacturer deal with this situation? First Air compression hose company Do a good job in thermal insulation and select thermal insulation materials (applicable to industry and construction industry), but the selection of thermal insulation materials (applicable to industry and construction industry) is also necessary. Shandong Hongyuansheng, a spiral air duct manufacturer, will tell you how to choose. Good thermal insulation performance. The specification of the next thermal insulation material (applicable to industry and buildings) should meet the requirements of the air duct system used, not only that, but also the design requirements of the air duct. The thermal insulation material (applicable to industry and buildings) has product quality certificates and other qualified documents. Galvanized spiral air duct is widely circulated in the municipal spiral air duct market. The galvanized steel plate spiral air duct is basically the feature of stainless steel spiral air duct, but its price is only two thirds or even lower than that of stainless steel air duct. Composite spiral air duct is generally used in the environment where the environment is common, and the requirements for air duct are not too high. Thermal insulation materials (used in industry and construction) can effectively protect pipelines from damage in winter. Galvanized spiral air duct is widely circulated in the spiral air duct market. The galvanized steel plate spiral air duct is basically the feature of stainless steel spiral air duct, but its price is only two thirds or even lower than that of stainless steel air duct. CiH Air compression hose It is generally used in the environment where the environment is common, and the requirements for air ducts are not too high. In terms of clean air ducts, fire-resistant closed cell rubber foam insulation materials (used in industry and buildings) are generally used, and incombustible aluminum (aluminum) foil glass wool board is used for smoke exhaust ducts. These two materials are common and have good thermal insulation performance.
1. Mutual wear of rubber lining plate and steel ball of ball mill: both the rubber lining plate and steel ball of ball mill are vulnerable parts. During grinding, the steel ball and material of ball mill do throw line falling movement in the barrel CiH Air compression hose It will collide with steel balls and materials and cause friction. In continuous operation, the rubber lining plate and steel ball of ball mill will be severely worn, which is directly related to the hardness of materials. The greater the hardness of the material, the faster the abrasion speed of the rubber lining plate and steel ball of the ball mill, which may cause equipment damage or even safety accidents in serious cases. In addition, it is also related to the ball of the ball mill. The size and quantity of the ball will affect the service life of the rubber lining plate of the ball mill. If the ball mill is in operation, increasing the amount of steel balls or filling steel balls with larger diameters will increase the wear of the rubber lining plate of the ball mill. 2. The heat treatment process of the rubber lining plate of the ball mill is unreasonable: the unreasonable heat treatment of the rubber lining plate of the ball mill will not only increase the wear of the lining plate, but also affect the yield strength of the lining plate, resulting in the fracture of the bolt of the ball mill under the large shear force. In the actual operation, the staff lacked the understanding of the lining plate material and the heat treatment processing of the ball mill rubber lining plate was insufficient, so the strengthening effect of the ball mill rubber lining plate was not in place and the strength was low. When impacted by steel balls and materials, Air compression hose company Plastic deformation often occurs. 3. The material of the rubber lining plate of the ball mill is unreasonable: the material of the rubber lining plate of the ball mill and its heat treatment process are the key to determine the mechanical performance of the lining plate. If the material of the lining plate is not properly selected, its fatigue strength and life will be greatly reduced, which will not meet the requirements of the ball mill, or even plastic deformation or bulge will occur.
Prof. Weina, University of New South Wales, Australia? Sahajwara has developed a new method of using waste rubber and plastic for steel production - polymer injection process. CiH Air compression hose It can not only greatly reduce the environmental pollution caused by waste rubber and waste plastics, but also effectively reduce the cost of steel production. Waste rubber and plastic contain a lot of carbon. Waste rubber and plastic are put into the electric arc furnace as substitutes for carbon element. The carbon originally locked in the waste plastic hose will react at ultra-high temperature and burn with coal to become clean fuel, thus reducing greenhouse gas emissions, At the same time, it also alleviates the environmental pollution caused by using them as landfill. The advantage of polymer injection process is that by injecting polymer and coke or anthracite rubber tube mixture, the volume of slag can be increased and the foaming degree can be increased, which can extend the arc length, increase the heat transfer from the arc to steel, reduce the heat loss through the slag and side walls, and thus improve the power efficiency. This reduces power consumption by about 3%. For every 1 ton of steel, about 24% of the cost comes from the cost of electricity. After polymer injection technology is adopted, each furnace of steel is, Air compression hose company The average total amount of carbon injected can be reduced by 10%~20%. In addition, the potential price of polymer is lower than that of coke, and the total cost of carbon injection can be saved by 15%~35%.
production Air compression hose The manufacturing of is highly automated and the production speed is very fast. The general air duct can produce 20~40 meters per minute. Due to the low price of its raw material galvanized strip steel compared with the whole galvanized steel sheet, and its factory production and specification standardization, the cost of spiral air duct is lower than that of rectangular air duct; In addition, the total cost of spiral air duct is low due to the less demand for supports and hangers and the less installation work. Since the four corners of rectangular air ducts are prone to turbulence, reducing the effective flow area, the spiral air ducts have good air fluidity and large effective flow area, so the secondary noise of spiral air ducts is low. Because the spiral air ducts are strong, the low-frequency noise caused by air duct vibration is smaller, the air flow performance is good, the system pressure drop is small, and the daily operation system consumes less power. Spiral air ducts in the market are generally divided into three categories according to their materials: galvanized spiral air ducts, stainless steel spiral air ducts and composite spiral air ducts. Among them, spiral air duct has the best quality and strong applicability, but its price is high. At present, the most widely circulated spiral air duct on the market is galvanized sheet. The galvanized sheet spiral air duct is basically the characteristic of stainless steel spiral air duct, but its price is only two thirds or even lower than that of spiral air duct. CiH Air compression hose It is generally used in places where the external environment is relatively common and the requirements for air ducts are not too high. As the iron sheet is prone to chemical reaction in various environments, corrosion and rust will occur. However, zinc hardly changes in dry air. In humid air, dense basic zinc carbonate film will be formed on the surface of zinc. The spiral air duct is mainly coated with zinc on the iron sheet of the air duct to protect the iron sheet. The protective and decorative properties of zinc coating can be significantly improved after passivation treatment, dyeing or coating with light protecting agent.
CiH Air compression hose Prevention of vibration and noise during installation: the prevention of vibration and noise during installation is a key point in the installation process. The prevention of vibration and noise of spiral air duct during installation is mainly from the following aspects: 1. The fan and spiral air duct are connected by hose, and the hose at the suction inlet of the fan shall be installed with appropriate tightness, Avoid noise and vibration caused by reducing the area of air inlet and outlet due to loose soft connection. 2. The spiral air duct shall be made, installed and connected with the components. The connection shall be tight to reduce the gap and avoid air leakage noise. 3 In order to prevent the spiral air duct from vibration, fixed supports shall be installed at the turning of each system spiral air duct and at the connection with the ventilator and the air outlet for shock absorption. 4 The vibration damping device shall be set according to the design requirements or construction specifications during fan installation. Air leakage rate test of spiral air duct After the installation of spiral air duct, air leakage rate test is required. According to the specifications, the air leakage rate test of spiral air duct adopts the combination of light leakage legality and quantitative air leakage rate test. The light leakage method is suitable for the tightness test of medium and low pressure systems; The air leakage rate test is suitable for sampling inspection of medium pressure system and full detection of high pressure system. Light leak detection of spiral air duct Light leak detection is a qualitative method to detect the tightness of the spiral air duct of the system by using the strong penetration of light to holes. The test method is to use a bulb with protective cover whose voltage is not higher than 36V and power is more than 100W in the spiral air duct on a certain length of spiral air duct in dark environment, and slowly move from one end of the spiral air duct to the other end. If light can be observed outside the spiral air duct during the test, it indicates that there is a leak point in the spiral air duct, and repair the leak point of the spiral air duct. Air compression hose company The light leak detection method of the low-pressure system adopts the method of subsection detection and summary analysis. The spiral air duct of the tested system is not allowed to have multiple obvious light leaks in the form of slits. The spiral air duct of the low-pressure system has no more than two light leak points every 10 meters, and the average joint of 100 meters is no more than 16; For every 10 joints of spiral air duct of medium pressure system, no more than 1 light leak point, and no more than 8 joints per 100 meters are qualified.