Shenyang Acid and alkali resistant rubber hose It is widely used in mining, chemical industry, construction and iron and steel fields. At present, 90% of ball mills, rod mills and moistening mills on the market still use manganese steel cylinder liners, and the manganese steel material consumed on liners alone every year is more than one million tons. The emergence of rubber liners is favored by many big customers in the ball mill field. What are the indexes that affect the rubber lining plate of the ball mill? 1. Conditions of ball mill use scenario The feeding particle size of ore also plays an important role, so a good ball mill rubber lining plate will be designed according to the size of the customer's mill, feeding particle size, and steel ball diameter. Select the rubber formula suitable for customers, and carry out mapping, design, testing and processing. 2. Rubber formula and processing technology: The rubber material and formula directly affect the performance of the rubber lining plate of the ball mill. Wear resistance is a key factor. It is impossible to determine how long its service life is because of the impact of industrial and mining conditions. The second is corrosion resistance. This is the characteristic of the formula, so even if the appearance is the same, the performance is an advantage. Do not buy for cheap. 3. Regular maintenance: everyone knows that the rubber lining plate of the ball mill is fixed to the cylinder by means of T-bolts, so it is also very important to regularly check the tightness of the bolts and the wear of the rubber strips inside the cylinder. In order to avoid damaging the rubber lining plate of the cylinder and the cylinder of the ball mill when the lifting strip is worn out, the gain is not worth the loss. Acid and alkali resistant rubber hose Price One of the advantages of the manganese steel lining plate is that the replacement is simple and only needs two people to operate, and it can be replaced wherever it is broken. This is an advantage that the manganese steel lining plate does not have.

We all know Acid and alkali resistant rubber hose Price The noise pollution in industrial production is very serious, and noise pollution is also an important factor affecting workers' enthusiasm for production. Ball mills were once a major source of noise in mining equipment. In order to reduce the noise generated by ball mills, protect the physical and mental health of workers, improve workers' enthusiasm for production, and create greater profits for the company, Through the efforts and research of domestic and foreign industry experts, the ball mill liner has been transformed. Through repeated tests and comparison, it is found that the noise generated by the rubber liner and the manganese steel liner of the ball mill is far less than the manganese steel liner when the technical parameters are up to standard. According to the data provided by the noise monitoring station and the concentrator, We analyzed the noise intensity and the economic benefits: the domestic ND2 precision sound level meter and octave filter were used for detection, and the sound level meter was calibrated by the provincial sound level meter measurement and verification station; There is no sound insulation room in the ball mill workshop. The monitoring points are arranged according to the position of the ball mill and the flow of workers to observe the mechanical operation, 2m away from the sound source. One monitoring point is respectively set on the left and right of the east and west of the workshop and in the middle of the two ball mills. The measurement method is in accordance with the Noise Detection Specification for Industrial Enterprises. As the noise in the workshop is continuous and steady, sound level A is used as the evaluation basis. The rubber lining plate is manufactured by Hainan Rubber Lining Plate Factory according to the ball mill shell structure and the original manganese steel lining plate specification (1.4mx0.74mX0.07m). Shenyang Acid and alkali resistant rubber hose First, take out the manganese steel lining plate in the ball mill barrel, and then install the rubber lining plate in the barrel in turn (front and back). Each ball mill is installed with 48 pieces. First, use the pressure strip to compress, and then use the screws to fix the rubber lining plate on the ball mill barrel, so as to prevent falling off when rotating. The noise intensity of the ball mill workshop with manganese steel liner is 94-103dB (A), while the noise intensity of the ball mill workshop with rubber liner is 87-92dB (A), and the noise reduction difference is 7-11dB (A). The rubber liner has good noise reduction effect.

Acid and alkali resistant rubber hose Price It has become the standard configuration of the modern new ball mill, but many problems may occur during the use or installation of the rubber lining plate, which will cause the failure of the rubber lining plate of the ball mill. Here is a brief introduction to the causes of the more common failure of the rubber lining plate of the ball mill. The design and installation are not professional and reasonable. The design and installation are also common problems for many novice manufacturers. For example, the bolt holes for fixing the ball mill lining plate are square, which will cause stress concentration and fracture. Adjust the size of lining plate to control the gap between lining plates at about 8mm; The installation quality of lining plate is very important to the safe operation of ball mill. First, tighten the fixed wedge symmetrically, put the lining plate in sequence, and then use the tightening wedge to secure it; Therefore, professional installation guidance can easily avoid these problems. The reason why the rubber lining plate of the ball mill does not match the steel ball is relatively common, and it is easy for many novice manufacturers to ignore and make mistakes. During the operation of the ball mill, the rubber lining plate of the ball mill, materials and steel balls promote the normal grinding and crushing of the ball mill due to the interaction of forces. The hardness of materials is related to wear resistance, and the wear resistance increases with the increase of hardness, Shenyang Acid and alkali resistant rubber hose It is a pair of friction pairs, and the increase of hardness of one side will cause the wear of the other side to increase. Therefore, the high wear-resistant rubber lining plate is matched with the high wear-resistant steel ball, and the low wear-resistant rubber lining plate is matched with the low wear-resistant steel ball, so as to ensure the normal wear of the rubber lining plate of the ball mill and extend the service life of the ball mill.

1. Mutual wear of rubber lining plate and steel ball of ball mill: both the rubber lining plate and steel ball of ball mill are vulnerable parts. During grinding, the steel ball and material of ball mill do throw line falling movement in the barrel Shenyang Acid and alkali resistant rubber hose It will collide with steel balls and materials and cause friction. In continuous operation, the rubber lining plate and steel ball of ball mill will be severely worn, which is directly related to the hardness of materials. The greater the hardness of the material, the faster the abrasion speed of the rubber lining plate and steel ball of the ball mill, which may cause equipment damage or even safety accidents in serious cases. In addition, it is also related to the ball of the ball mill. The size and quantity of the ball will affect the service life of the rubber lining plate of the ball mill. If the ball mill is in operation, increasing the amount of steel balls or filling steel balls with larger diameters will increase the wear of the rubber lining plate of the ball mill. 2. The heat treatment process of the rubber lining plate of the ball mill is unreasonable: the unreasonable heat treatment of the rubber lining plate of the ball mill will not only increase the wear of the lining plate, but also affect the yield strength of the lining plate, resulting in the fracture of the bolt of the ball mill under the large shear force. In the actual operation, the staff lacked the understanding of the lining plate material and the heat treatment processing of the ball mill rubber lining plate was insufficient, so the strengthening effect of the ball mill rubber lining plate was not in place and the strength was low. When impacted by steel balls and materials, Acid and alkali resistant rubber hose Price Plastic deformation often occurs. 3. The material of the rubber lining plate of the ball mill is unreasonable: the material of the rubber lining plate of the ball mill and its heat treatment process are the key to determine the mechanical performance of the lining plate. If the material of the lining plate is not properly selected, its fatigue strength and life will be greatly reduced, which will not meet the requirements of the ball mill, or even plastic deformation or bulge will occur.

Shenyang Acid and alkali resistant rubber hose The entry threshold is low, the industry market is mixed, and small enterprises with small scale, lack of core competitiveness and low technical level can be seen everywhere. Most of these enterprises lack brand awareness, and there are many brand names and unlicensed products. It is difficult to form enterprise influence through brands, and it is more difficult to improve product added value through brands. If the metal hose wants to take the road of high-end, it must improve both inside and outside. A good brand image promotion and influence building can certainly provide a strong driving force for the development of enterprises, but the root of this driving force lies in the high quality of the metal hose products themselves. Tongfeng Metal Hose said that in the future, domestic metal hose products will focus on high precision, high efficiency, high firmness, multi-function, multi specification, multi variety standardization, serialization and generalization to show their characteristics. One of the main reasons why China's metal hoses have been in the low-end state for a long time is the lack of independent research and development of products. On the one hand, the homogenization competition is serious. In order to win consumers, metal hose enterprises have long focused on low-cost competition and low price shopping. As a result, many enterprises only focus on the production and marketing of low-end products, ignoring the upgrading and innovation of product technology. on the other hand, Acid and alkali resistant rubber hose Price ZHUANLI's weak awareness of protection and the serious phenomenon of technology plagiarism and infringement in the industry make the technology cost invested by many enterprises more than worth the cost, which has seriously hit the enthusiasm of metal hose enterprises for innovation.