Yinchuan production Oxygen band Plays an important role. In the application of different industries, according to their own needs, check the performance of the products, give proper play to the advantages of the products, and ensure the normal use of daily applications. When replacing the wear-resistant sand blasting pipe, the length of the rubber pipe, the number of steel wire layers, the shape and size of the joint should be reasonable, and the curvature of the rubber pipe should be minimized. When tightening the connecting nuts, do not tighten the rubber hose. Excessive bending and twisting will greatly reduce the service life of the rubber hose. Protective measures shall be taken for the parts liable to friction to prevent the rubber hose from bursting due to wear. What should we pay attention to when purchasing wear-resistant sandblasting pipe? Different types of wear-resistant sand blasting pipes have different working pressures. When purchasing rubber hose, you should first determine the working pressure of the system, Oxygen band company Then select the equivalent working pressure of the hose. If the system is often affected by pressure, it is necessary to increase the working pressure of the hose and choose the hose with higher pulse life. The inner diameter of wear-resistant sand blasting pipe is one of the factors to be considered when selecting rubber hose. The small inner diameter will increase the flow rate of the medium, raise the temperature of the system, reduce the working efficiency, and affect the working performance of the system. The large inner diameter will increase the purchase cost. Therefore, the proper inner diameter should be selected according to the flow rate of the medium. The wear-resistant sand blasting pipe has allowable operating temperature range. The service life and pressure bearing capacity of the rubber pipe can be guaranteed only when it works at an appropriate temperature. When the operating temperature of the equipment exceeds the allowable temperature range of the rubber hose for a long time, special rubber hose shall be purchased or special protective sleeve shall be added on the wear-resistant sand blasting pipe. If the medium to be transported is special, make sure that the hose material is compatible with the medium.
Yinchuan Oxygen band It is widely used in mining, chemical industry, construction and iron and steel fields. At present, 90% of ball mills, rod mills and moistening mills on the market still use manganese steel cylinder liners, and the manganese steel material consumed on liners alone every year is more than one million tons. The emergence of rubber liners is favored by many big customers in the ball mill field. What are the indexes that affect the rubber lining plate of the ball mill? 1. Conditions of ball mill use scenario The feeding particle size of ore also plays an important role, so a good ball mill rubber lining plate will be designed according to the size of the customer's mill, feeding particle size, and steel ball diameter. Select the rubber formula suitable for customers, and carry out mapping, design, testing and processing. 2. Rubber formula and processing technology: The rubber material and formula directly affect the performance of the rubber lining plate of the ball mill. Wear resistance is a key factor. It is impossible to determine how long its service life is because of the impact of industrial and mining conditions. The second is corrosion resistance. This is the characteristic of the formula, so even if the appearance is the same, the performance is an advantage. Do not buy for cheap. 3. Regular maintenance: everyone knows that the rubber lining plate of the ball mill is fixed to the cylinder by means of T-bolts, so it is also very important to regularly check the tightness of the bolts and the wear of the rubber strips inside the cylinder. In order to avoid damaging the rubber lining plate of the cylinder and the cylinder of the ball mill when the lifting strip is worn out, the gain is not worth the loss. Oxygen band company One of the advantages of the manganese steel lining plate is that the replacement is simple and only needs two people to operate, and it can be replaced wherever it is broken. This is an advantage that the manganese steel lining plate does not have.
Oxygen band company It has become the standard configuration of the modern new ball mill, but many problems may occur during the use or installation of the rubber lining plate, which will cause the failure of the rubber lining plate of the ball mill. Here is a brief introduction to the causes of the more common failure of the rubber lining plate of the ball mill. The design and installation are not professional and reasonable. The design and installation are also common problems for many novice manufacturers. For example, the bolt holes for fixing the ball mill lining plate are square, which will cause stress concentration and fracture. Adjust the size of lining plate to control the gap between lining plates at about 8mm; The installation quality of lining plate is very important to the safe operation of ball mill. First, tighten the fixed wedge symmetrically, put the lining plate in sequence, and then use the tightening wedge to secure it; Therefore, professional installation guidance can easily avoid these problems. The reason why the rubber lining plate of the ball mill does not match the steel ball is relatively common, and it is easy for many novice manufacturers to ignore and make mistakes. During the operation of the ball mill, the rubber lining plate of the ball mill, materials and steel balls promote the normal grinding and crushing of the ball mill due to the interaction of forces. The hardness of materials is related to wear resistance, and the wear resistance increases with the increase of hardness, Yinchuan Oxygen band It is a pair of friction pairs, and the increase of hardness of one side will cause the wear of the other side to increase. Therefore, the high wear-resistant rubber lining plate is matched with the high wear-resistant steel ball, and the low wear-resistant rubber lining plate is matched with the low wear-resistant steel ball, so as to ensure the normal wear of the rubber lining plate of the ball mill and extend the service life of the ball mill.
Yinchuan production In places that must be crossed or may rub with the mechanical surface when working, hose clamps or springs and other protective devices should be used to prevent the outer layer of the sandblasting hose from being damaged. Sand blasting hose shall be arranged to avoid heat source as far as possible and away from the performance of engine exhaust pipe. If necessary, sleeve or protective screen can be used to prevent the hose from being heated and deteriorated. When the sand blasting hose must be bent, the bending radius should not be too small, and should be greater than 9 times the outer diameter. There should be a straight line section greater than 2 times the outer diameter of the pipe at the joint between the rubber hose and the joint. How high-quality the products and equipment we use are, it is inevitable that there will be some large and small failures in the process of using them, which will more or less have a certain impact on our work. Just like the use of sandblasting hose, there are traces of its outer adhesive seam, problems must be solved, For this, we explained the following solutions: First, the used water cloth should be used according to the original elastic edge of the water cloth when it is reused. 2: When we wrap the water cloth around the seam of the sandblasting hose, we should apply sufficient and uniform pressure to the pipe body. 3. The water cloth with different widths should be selected according to the size of the outer diameter of the wrapped sandblasting hose (for hose with an outer diameter of less than 30mm, the width of the water cloth should not exceed 90mm). The overlapping width of the water cloth should be 3/5-2/3 of the width of the water cloth.
Whether in the process of purchase or use, production Oxygen band The quality of all needs to be checked regularly. During the inspection, the following items should be noted. 1. Standard size and actual error of high-pressure rubber hose: because the inner diameter and outer diameter of high-pressure sand blasting pipe and the outer diameter of the skeleton layer will shake, if the shaking amplitude exceeds the allowable limit, the balance of the buckling amount of the sand blasting pipe joint cannot be guaranteed, and the quality of the sand blasting pipe assembly cannot be guaranteed. Therefore, for the sand blasting pipe selected for the production of sand blasting pipe assembly, it is necessary to strictly check whether the inner diameter and outer diameter of the skeleton layer meet the requirements, and the requirements for the outer diameter error can be appropriately relaxed. 2. Wall thickness error of high-pressure hose: due to the local pain of the rubber layer in the high-pressure sandblasting pipe and the influence of the overlapping width of the rubber layer of the high-pressure sandblasting pipe quality inspection center between the skeleton layers, the wall thickness error of the sandblasting pipe may be too large. If the wall thickness error exceeds the allowable range, it will affect the tightness and pull-out strength of the connector, and even cause some deflection (tilting head) of the hose assembly connector. Quality inspection of high-pressure sand blasting pipe Therefore, the wall thickness error of sand blasting pipe should be strictly controlled. Generally, the rubber hose with wall thickness error exceeding 0.5mm shall be selected stably. 3. Adhesion between each layer of high-pressure rubber hose: high-quality high-pressure sand blasting pipe shall have prominent integrity, that is, the quality inspection of high-pressure sand blasting pipe shall have high adhesion between each structural layer, and the adhesion between each adhesive layer shall become an integrity. Only in this way can we meet various technical requirements in the process of joint installation and fastening, and only in this way can we ensure the quality inspection requirements of high-pressure sand blasting pipes for sand blasting pipe assembly. Therefore, Oxygen band company It is necessary to control the adhesive force between each layer of the rubber hose not lower than that specified in the technical standard, and the rubber hose with high adhesive force shall be selected as far as possible to produce the rubber hose assembly.
Yinchuan Oxygen band It is one of the most common rubber products in life, used to transport various gases and liquids. Natural rubber, synthetic rubber and reclaimed rubber in rubber products can be used for the consumption of rubber sand blasting pipes. When reclaimed rubber is used to consume odorless rubber sand blasting pipe, care must be taken in selecting reclaimed rubber and formula design to meet the performance requirements of odorless rubber sand blasting pipe. When using recycled rubber to consume odorless rubber sand blasting hose, what problems should we pay attention to? The selection of reclaimed rubber for odorless rubber sandblasting hose is the basis for determining the quality of rubber, whether it is environmental protection rubber products or various odorless rubber products. When using reclaimed rubber to consume odorless hose, choosing odorless reclaimed rubber is the top priority. Application of odorless reclaimed latex, odorless reclaimed tire rubber, odorless reclaimed nitrile rubber and odorless reclaimed ethylene propylene rubber in reclaimed rubber products. The odorless butyl reclaimed rubber can be used for the consumption of odorless rubber sandblasting pipes. In addition, odorless hb isoprene reclaimed rubber can also be used for consumption of odorless rubber sandblasting pipes. In actual consumption, the raw materials of odorless isoprene reclaimed rubber (PP reclaimed rubber) are isoprene unvulcanized composite rubber and isoprene bottle stopper. They have strong viscosity, aging resistance and temperature resistance, and are ideal for odorless hose consumption to ensure quality and reduce costs. Pay attention to the vulcanization of odorless rubber sand blasting pipe. as everyone knows, Oxygen band company The design of vulcanization system of reclaimed rubber products directly affects the quality of rubber products, and the odorless rubber sand blasting pipe of reclaimed rubber is no exception. When using reclaimed rubber to consume odorless rubber sand blasting pipe products, vulcanizing agent, accelerator and other additives must be combined with odorless additives such as accelerator STT and accelerator D; When vulcanizing the rubber of odorless rubber sand blasting pipe, it is better to vulcanize at low temperature for a long time, which will cause full reaction to the rubber.