Many people have never understood high quality Sandblasting pipe It is better to use cast iron or rubber lining plate, so today I will give you a detailed analysis. The lining plate of the ball mill can tell you for sure that it is better to use rubber lining plate, which is also a trend for rubber lining plate to replace manganese steel lining plate. The rubber lining plate has many advantages that can not be achieved by manganese steel lining plates such as cast iron, so it has more advantages. One of the advantages of using cast iron or rubber liner for ball mill liner is that the noise of rubber liner is lower. In the process of grinding the rubber lining plate with materials, the noise is lower because it is not directly rubbed. Moreover, the rubber lining plate can throw the steel ball up for the second time to form the second grinding of materials, which makes the grinding of materials more thorough and the grinding fineness more uniform with good effect. In addition, the rubber lining plate can reduce the noise by an average of 30 dB compared with the noise of the cast iron lining plate, making it acceptable. Another important reason is energy saving. Energy consumption is an unavoidable problem for users of ball mills, because the cast iron lining plate is heavy in quality, Sandblasting pipe Price Therefore, when the motor drives the lining plate, it will consume a lot of power. The rubber used by the rubber lining plate itself is light, so the electric energy consumed by the motor when driving is very small, which can be more than 10000 yuan of electric energy a year.

We all know Sandblasting pipe Price The noise pollution in industrial production is very serious, and noise pollution is also an important factor affecting workers' enthusiasm for production. Ball mills were once a major source of noise in mining equipment. In order to reduce the noise generated by ball mills, protect the physical and mental health of workers, improve workers' enthusiasm for production, and create greater profits for the company, Through the efforts and research of domestic and foreign industry experts, the ball mill liner has been transformed. Through repeated tests and comparison, it is found that the noise generated by the rubber liner and the manganese steel liner of the ball mill is far less than the manganese steel liner when the technical parameters are up to standard. According to the data provided by the noise monitoring station and the concentrator, We analyzed the noise intensity and the economic benefits: the domestic ND2 precision sound level meter and octave filter were used for detection, and the sound level meter was calibrated by the provincial sound level meter measurement and verification station; There is no sound insulation room in the ball mill workshop. The monitoring points are arranged according to the position of the ball mill and the flow of workers to observe the mechanical operation, 2m away from the sound source. One monitoring point is respectively set on the left and right of the east and west of the workshop and in the middle of the two ball mills. The measurement method is in accordance with the Noise Detection Specification for Industrial Enterprises. As the noise in the workshop is continuous and steady, sound level A is used as the evaluation basis. The rubber lining plate is manufactured by Hainan Rubber Lining Plate Factory according to the ball mill shell structure and the original manganese steel lining plate specification (1.4mx0.74mX0.07m). Yangzhou Sandblasting pipe First, take out the manganese steel lining plate in the ball mill barrel, and then install the rubber lining plate in the barrel in turn (front and back). Each ball mill is installed with 48 pieces. First, use the pressure strip to compress, and then use the screws to fix the rubber lining plate on the ball mill barrel, so as to prevent falling off when rotating. The noise intensity of the ball mill workshop with manganese steel liner is 94-103dB (A), while the noise intensity of the ball mill workshop with rubber liner is 87-92dB (A), and the noise reduction difference is 7-11dB (A). The rubber liner has good noise reduction effect.

Sandblasting pipe Price It has become the standard configuration of the modern new ball mill, but many problems may occur during the use or installation of the rubber lining plate, which will cause the failure of the rubber lining plate of the ball mill. Here is a brief introduction to the causes of the more common failure of the rubber lining plate of the ball mill. The design and installation are not professional and reasonable. The design and installation are also common problems for many novice manufacturers. For example, the bolt holes for fixing the ball mill lining plate are square, which will cause stress concentration and fracture. Adjust the size of lining plate to control the gap between lining plates at about 8mm; The installation quality of lining plate is very important to the safe operation of ball mill. First, tighten the fixed wedge symmetrically, put the lining plate in sequence, and then use the tightening wedge to secure it; Therefore, professional installation guidance can easily avoid these problems. The reason why the rubber lining plate of the ball mill does not match the steel ball is relatively common, and it is easy for many novice manufacturers to ignore and make mistakes. During the operation of the ball mill, the rubber lining plate of the ball mill, materials and steel balls promote the normal grinding and crushing of the ball mill due to the interaction of forces. The hardness of materials is related to wear resistance, and the wear resistance increases with the increase of hardness, Yangzhou Sandblasting pipe It is a pair of friction pairs, and the increase of hardness of one side will cause the wear of the other side to increase. Therefore, the high wear-resistant rubber lining plate is matched with the high wear-resistant steel ball, and the low wear-resistant rubber lining plate is matched with the low wear-resistant steel ball, so as to ensure the normal wear of the rubber lining plate of the ball mill and extend the service life of the ball mill.

Yangzhou Sandblasting pipe It is widely used in mining, chemical industry, construction and iron and steel fields. At present, 90% of ball mills, rod mills and moistening mills on the market still use manganese steel cylinder liners, and the manganese steel material consumed on liners alone every year is more than one million tons. The emergence of rubber liners is favored by many big customers in the ball mill field. What are the indexes that affect the rubber lining plate of the ball mill? 1. Conditions of ball mill use scenario The feeding particle size of ore also plays an important role, so a good ball mill rubber lining plate will be designed according to the size of the customer's mill, feeding particle size, and steel ball diameter. Select the rubber formula suitable for customers, and carry out mapping, design, testing and processing. 2. Rubber formula and processing technology: The rubber material and formula directly affect the performance of the rubber lining plate of the ball mill. Wear resistance is a key factor. It is impossible to determine how long its service life is because of the impact of industrial and mining conditions. The second is corrosion resistance. This is the characteristic of the formula, so even if the appearance is the same, the performance is an advantage. Do not buy for cheap. 3. Regular maintenance: everyone knows that the rubber lining plate of the ball mill is fixed to the cylinder by means of T-bolts, so it is also very important to regularly check the tightness of the bolts and the wear of the rubber strips inside the cylinder. In order to avoid damaging the rubber lining plate of the cylinder and the cylinder of the ball mill when the lifting strip is worn out, the gain is not worth the loss. Sandblasting pipe Price One of the advantages of the manganese steel lining plate is that the replacement is simple and only needs two people to operate, and it can be replaced wherever it is broken. This is an advantage that the manganese steel lining plate does not have.