The hard core method adopts the core extrusion process to extrude the inner rubber tube blank, which directly uses the extruder to cover the inner rubber tube blank on the iron core, instead of the traditional casing process, and simplifies the process flow. Shanghai Oil resistant hose The billet forming adopts the process method of intertwining outer film and steel wire braiding forming. Similar to wrapping water wrapped cloth, the overlapping width is 1/2 of the film width. This process method can replace the method of wrapping outer film by extruder or by hand, reducing energy consumption and cost. We all know that the reinforcing layer and reinforcing layer of the rubber hose are the main force bearing parts, which are used to bear the load pressure. The factors determining the stress condition of the reinforced layer of the rubber hose are determined by the tension of the braided steel wire and the braiding angle. The high-speed steel wire hose braiding machine developed by our factory has introduced the advanced technology of foreign braiding production lines, and integrated the characteristics of domestic braiding machines. It integrates the advanced functions of hydraulic brake hose braiding production line, such as horizontal mechanical transmission, automatic lubrication, and so on, to develop equipment with high productivity and high degree of automation. The range of braiding diameter can be achieved Ф 6— Ф 25 Long core rubber hose (reinforcement layer). It fills the gap of domestic knitting production equipment, which can be widely used in rubber and plastic hose, rubber hose (reinforcement layer) knitting production equipment. The structure of high-pressure rubber hose is composed of four parts: inner liner, inner rubber layer, skeleton layer, middle rubber layer and outer rubber layer. Oil resistant hose company In case of direct contact with the conveying medium, the synthetic rubber with good medium resistance, high tensile strength, high constant tensile stress, small compression permanent deformation and easy processing is usually selected. In order to meet the use requirements of strong polar medium resistance, the inner liner is composed of polytetrafluoroethylene layer and rubber layer, and a layer of film or adhesive is added on the surface of the inner liner to improve the adhesion with the skeleton material.

1. Mutual wear of rubber lining plate and steel ball of ball mill: both the rubber lining plate and steel ball of ball mill are vulnerable parts. During grinding, the steel ball and material of ball mill do throw line falling movement in the barrel Shanghai Oil resistant hose It will collide with steel balls and materials and cause friction. In continuous operation, the rubber lining plate and steel ball of ball mill will be severely worn, which is directly related to the hardness of materials. The greater the hardness of the material, the faster the abrasion speed of the rubber lining plate and steel ball of the ball mill, which may cause equipment damage or even safety accidents in serious cases. In addition, it is also related to the ball of the ball mill. The size and quantity of the ball will affect the service life of the rubber lining plate of the ball mill. If the ball mill is in operation, increasing the amount of steel balls or filling steel balls with larger diameters will increase the wear of the rubber lining plate of the ball mill. 2. The heat treatment process of the rubber lining plate of the ball mill is unreasonable: the unreasonable heat treatment of the rubber lining plate of the ball mill will not only increase the wear of the lining plate, but also affect the yield strength of the lining plate, resulting in the fracture of the bolt of the ball mill under the large shear force. In the actual operation, the staff lacked the understanding of the lining plate material and the heat treatment processing of the ball mill rubber lining plate was insufficient, so the strengthening effect of the ball mill rubber lining plate was not in place and the strength was low. When impacted by steel balls and materials, Oil resistant hose company Plastic deformation often occurs. 3. The material of the rubber lining plate of the ball mill is unreasonable: the material of the rubber lining plate of the ball mill and its heat treatment process are the key to determine the mechanical performance of the lining plate. If the material of the lining plate is not properly selected, its fatigue strength and life will be greatly reduced, which will not meet the requirements of the ball mill, or even plastic deformation or bulge will occur.

Oil resistant hose company It has become the standard configuration of the modern new ball mill, but many problems may occur during the use or installation of the rubber lining plate, which will cause the failure of the rubber lining plate of the ball mill. Here is a brief introduction to the causes of the more common failure of the rubber lining plate of the ball mill. The design and installation are not professional and reasonable. The design and installation are also common problems for many novice manufacturers. For example, the bolt holes for fixing the ball mill lining plate are square, which will cause stress concentration and fracture. Adjust the size of lining plate to control the gap between lining plates at about 8mm; The installation quality of lining plate is very important to the safe operation of ball mill. First, tighten the fixed wedge symmetrically, put the lining plate in sequence, and then use the tightening wedge to secure it; Therefore, professional installation guidance can easily avoid these problems. The reason why the rubber lining plate of the ball mill does not match the steel ball is relatively common, and it is easy for many novice manufacturers to ignore and make mistakes. During the operation of the ball mill, the rubber lining plate of the ball mill, materials and steel balls promote the normal grinding and crushing of the ball mill due to the interaction of forces. The hardness of materials is related to wear resistance, and the wear resistance increases with the increase of hardness, Shanghai Oil resistant hose It is a pair of friction pairs, and the increase of hardness of one side will cause the wear of the other side to increase. Therefore, the high wear-resistant rubber lining plate is matched with the high wear-resistant steel ball, and the low wear-resistant rubber lining plate is matched with the low wear-resistant steel ball, so as to ensure the normal wear of the rubber lining plate of the ball mill and extend the service life of the ball mill.

Shanghai Oil resistant hose The break of the sandblasting hose usually refers to the appearance and change of the crack of the sandblasting hose. The sandblasting hose has one or more cracks, but the cracks are neat. Another is that the internal bending cracks at the crack of the sandblasting hose are neat. The causes of different errors are different, and the treatment methods are also different. Therefore, in the process of using or protecting the sandblasting hose, the sandblasting hose should not be subject to changing torque. When installing the sandblasting hose, try to keep the axis of the two joints on the same plane to avoid twisting the sandblasting hose in use. Therefore, be careful with the application, and try not to make the sandblasting hose change excessively to avoid consumption. Sand blasting hose plays a very important role in the industry. Its inner rubber layer is added with carbon black, which can effectively eliminate static electricity and directly contact with compressed air and abrasives. The requirement for wear resistance is quite high. Once worn through, the reinforcement layer will be exposed, and the sand blasting hose will burst. The reinforcing layer of sandblasting hose is a pressure resistant layer, so wear-resisting Oil resistant hose The material and layout of the reinforcement layer directly determine the pressure rating of the sandblasting hose. There are two common enhancement layers: cloth clip enhancement layer and surround enhancement layer. The sand blasting hose with an inner diameter of 50mm or more is mostly used in the construction occasions where the sand blasting pipe needs to be extended to reduce the pressure loss in the sand blasting hose and ensure the normal operation of shot blasting.

Many people have never understood wear-resisting Oil resistant hose It is better to use cast iron or rubber lining plate, so today I will give you a detailed analysis. The lining plate of the ball mill can tell you for sure that it is better to use rubber lining plate, which is also a trend for rubber lining plate to replace manganese steel lining plate. The rubber lining plate has many advantages that can not be achieved by manganese steel lining plates such as cast iron, so it has more advantages. One of the advantages of using cast iron or rubber liner for ball mill liner is that the noise of rubber liner is lower. In the process of grinding the rubber lining plate with materials, the noise is lower because it is not directly rubbed. Moreover, the rubber lining plate can throw the steel ball up for the second time to form the second grinding of materials, which makes the grinding of materials more thorough and the grinding fineness more uniform with good effect. In addition, the rubber lining plate can reduce the noise by an average of 30 dB compared with the noise of the cast iron lining plate, making it acceptable. Another important reason is energy saving. Energy consumption is an unavoidable problem for users of ball mills, because the cast iron lining plate is heavy in quality, Oil resistant hose company Therefore, when the motor drives the lining plate, it will consume a lot of power. The rubber used by the rubber lining plate itself is light, so the electric energy consumed by the motor when driving is very small, which can be more than 10000 yuan of electric energy a year.