Many people have never understood high quality Air compression hose It is better to use cast iron or rubber lining plate, so today I will give you a detailed analysis. The lining plate of the ball mill can tell you for sure that it is better to use rubber lining plate, which is also a trend for rubber lining plate to replace manganese steel lining plate. The rubber lining plate has many advantages that can not be achieved by manganese steel lining plates such as cast iron, so it has more advantages. One of the advantages of using cast iron or rubber liner for ball mill liner is that the noise of rubber liner is lower. In the process of grinding the rubber lining plate with materials, the noise is lower because it is not directly rubbed. Moreover, the rubber lining plate can throw the steel ball up for the second time to form the second grinding of materials, which makes the grinding of materials more thorough and the grinding fineness more uniform with good effect. In addition, the rubber lining plate can reduce the noise by an average of 30 dB compared with the noise of the cast iron lining plate, making it acceptable. Another important reason is energy saving. Energy consumption is an unavoidable problem for users of ball mills, because the cast iron lining plate is heavy in quality, Air compression hose Where can I find it? Therefore, when the motor drives the lining plate, it will consume a lot of power. The rubber used by the rubber lining plate itself is light, so the electric energy consumed by the motor when driving is very small, which can be more than 10000 yuan of electric energy a year.
Yantai Air compression hose It is widely used in mining, chemical industry, construction and iron and steel fields. At present, 90% of ball mills, rod mills and moistening mills on the market still use manganese steel cylinder liners, and the manganese steel material consumed on liners alone every year is more than one million tons. The emergence of rubber liners is favored by many big customers in the ball mill field. What are the indexes that affect the rubber lining plate of the ball mill? 1. Conditions of ball mill use scenario The feeding particle size of ore also plays an important role, so a good ball mill rubber lining plate will be designed according to the size of the customer's mill, feeding particle size, and steel ball diameter. Select the rubber formula suitable for customers, and carry out mapping, design, testing and processing. 2. Rubber formula and processing technology: The rubber material and formula directly affect the performance of the rubber lining plate of the ball mill. Wear resistance is a key factor. It is impossible to determine how long its service life is because of the impact of industrial and mining conditions. The second is corrosion resistance. This is the characteristic of the formula, so even if the appearance is the same, the performance is an advantage. Do not buy for cheap. 3. Regular maintenance: everyone knows that the rubber lining plate of the ball mill is fixed to the cylinder by means of T-bolts, so it is also very important to regularly check the tightness of the bolts and the wear of the rubber strips inside the cylinder. In order to avoid damaging the rubber lining plate of the cylinder and the cylinder of the ball mill when the lifting strip is worn out, the gain is not worth the loss. Air compression hose Where can I find it? One of the advantages of the manganese steel lining plate is that the replacement is simple and only needs two people to operate, and it can be replaced wherever it is broken. This is an advantage that the manganese steel lining plate does not have.
1. Mutual wear of rubber lining plate and steel ball of ball mill: both the rubber lining plate and steel ball of ball mill are vulnerable parts. During grinding, the steel ball and material of ball mill do throw line falling movement in the barrel Yantai Air compression hose It will collide with steel balls and materials and cause friction. In continuous operation, the rubber lining plate and steel ball of ball mill will be severely worn, which is directly related to the hardness of materials. The greater the hardness of the material, the faster the abrasion speed of the rubber lining plate and steel ball of the ball mill, which may cause equipment damage or even safety accidents in serious cases. In addition, it is also related to the ball of the ball mill. The size and quantity of the ball will affect the service life of the rubber lining plate of the ball mill. If the ball mill is in operation, increasing the amount of steel balls or filling steel balls with larger diameters will increase the wear of the rubber lining plate of the ball mill. 2. The heat treatment process of the rubber lining plate of the ball mill is unreasonable: the unreasonable heat treatment of the rubber lining plate of the ball mill will not only increase the wear of the lining plate, but also affect the yield strength of the lining plate, resulting in the fracture of the bolt of the ball mill under the large shear force. In the actual operation, the staff lacked the understanding of the lining plate material and the heat treatment processing of the ball mill rubber lining plate was insufficient, so the strengthening effect of the ball mill rubber lining plate was not in place and the strength was low. When impacted by steel balls and materials, Air compression hose Where can I find it? Plastic deformation often occurs. 3. The material of the rubber lining plate of the ball mill is unreasonable: the material of the rubber lining plate of the ball mill and its heat treatment process are the key to determine the mechanical performance of the lining plate. If the material of the lining plate is not properly selected, its fatigue strength and life will be greatly reduced, which will not meet the requirements of the ball mill, or even plastic deformation or bulge will occur.
high quality Air compression hose It will burst for a long time due to frequent and severe pressure shocks. This situation is usually not caused by excessive static pressure, but is related to the strength and frequency of pressure shock. During the operation of construction machinery, the oil pressure in the oil resistant hose will rise or fall repeatedly, and then it will form frequent pressure shocks to the oil pipe, causing the oil seal of each part to become more damaged, the oil resistant hose will bubble and break, and the pipe joint will become loose and leak. Therefore, in the process of operation, the valve rod should not be pulled too hard, and it needs to be gentle. The application temperature of the oil in the oil resistant rubber hose is too high, resulting in aging and bursting of the rubber hose. During the operation of construction machinery, the hydraulic system will cause the oil to become hot due to power failure, and the influence of external temperature (especially in summer) will cause the oil temperature to rise sharply. The higher the oiling temperature is, the easier the rubber hose ages, the worse the elasticity is, the lower the strength and sealing function are, and the oil resistant hose will burst quickly. Therefore, Air compression hose Where can I find it? During operation, when the temperature rise of the hydraulic system is too high or too fast, the causes should be found and eliminated in time. Necessary cooling measures shall be taken for summer operation, especially continuous operation.
Yantai Air compression hose It is composed of sand blasting hose, net sleeve and joint. The sand blasting hose is the main body of the rubber sand blasting pipe, playing a flexible role, and the net plays a role of strengthening and shielding; Joints play the role of connection. For different use requirements, they are connected in different ways: sandblasting hose, net sleeve and joint are connected by welding, which is called welding type; The connection in the form of mechanical clamping is called mechanical clamping. In addition, the combination of the above two methods is called hybrid clamping. Rubber sand blasting pipe products include oil suction hose, steam hose, sand blasting hose, acid and alkali suction hose, food hose, oxygen blowing hose and various special-shaped hoses. It is widely used in machinery, chemical industry, petroleum, metallurgy, food and other industries. What is the pressure range of pressure resistant rubber sand blasting pipe: the pressure range of hose is generally Pn 0.6-32.0 MPa. The rubber sand blasting pipe up to 42.0 MPa is the main pressure bearing part of the hose installed in the pressure pipe, and it acts as the sheath of the sand blasting hose. Air compression hose Where can I find it? One or more layers of stainless steel wire or steel strip can be selected for braiding according to the pressure in the pipeline and the place of use. It can also achieve the effect of reducing noise. This is why some rubber sand blasting pipes use rubber sand blasting pipes.