Qin'an Rubber hose Prevention of vibration and noise during installation: the prevention of vibration and noise during installation is a key point in the installation process. The prevention of vibration and noise of spiral air duct during installation is mainly from the following aspects: 1. The fan and spiral air duct are connected by hose, and the hose at the suction inlet of the fan shall be installed with appropriate tightness, Avoid noise and vibration caused by reducing the area of air inlet and outlet due to loose soft connection. 2. The spiral air duct shall be made, installed and connected with the components. The connection shall be tight to reduce the gap and avoid air leakage noise. 3 In order to prevent the spiral air duct from vibration, fixed supports shall be installed at the turning of each system spiral air duct and at the connection with the ventilator and the air outlet for shock absorption. 4 The vibration damping device shall be set according to the design requirements or construction specifications during fan installation. Air leakage rate test of spiral air duct After the installation of spiral air duct, air leakage rate test shall be carried out. According to the specifications, the air leakage rate test of spiral air duct adopts the combination of light leakage legality and quantitative air leakage rate test. The light leakage method is suitable for the tightness test of medium and low pressure systems; The air leakage rate test is suitable for sampling inspection of medium pressure system and full detection of high pressure system. Light leak detection of spiral air duct Light leak detection is a qualitative method to detect the tightness of the spiral air duct of the system by using the strong penetration of light to holes. The test method is to use a bulb with protective cover whose voltage is not higher than 36V and power is more than 100W in the spiral air duct on a certain length of spiral air duct in dark environment, and slowly move from one end of the spiral air duct to the other end. If light can be observed outside the spiral air duct during the test, it indicates that there is a leak point in the spiral air duct, and repair the leak point of the spiral air duct. Rubber hose company The light leak detection method of the low-pressure system adopts the method of subsection detection and summary analysis. The spiral air duct of the tested system is not allowed to have multiple obvious light leaks in the form of slits. The spiral air duct of the low-pressure system has no more than two light leak points every 10 meters, and the average joint of 100 meters is no more than 16; For every 10 joints of spiral air duct of medium pressure system, no more than 1 light leak point, and no more than 8 joints per 100 meters are qualified.
The consumption of galvanized iron sheet air duct in China's chemical industry also shows a rapid growth trend. The rapid increase in the consumption of galvanized iron sheet air duct in China's chemical industry has stimulated domestic Rubber hose company With the rapid development of industry and the support of relevant government policies, in a short period of time, the production of galvanized iron air ducts in China has been developing rapidly. From the perspective of industrial chain, galvanized iron duct and upstream and downstream products enterprises of galvanized iron duct are interdependent and competing industries. Steel production enterprises can establish long-term and stable strategic alliances with downstream enterprises through deep processing of steel products, which is conducive to promoting the development of new varieties, quality improvement and market expansion of galvanized iron sheet air duct industry, and is an effective way to extend the value of steel products to the downstream and improve the competitiveness of the product market. It can be said that the development of high-quality galvanized iron duct projects has become a development strategy for Chinese galvanized iron duct manufacturers to cope with fierce market competition and improve product competitiveness. At present, in the consumption structure of galvanized iron duct in China, except for some high-end products that still rely on imports, middle and low-end products can basically achieve self-sufficiency. The situation that galvanized iron duct consumption completely depends on imports has been greatly improved, and the export volume is also expanding rapidly. However, compared with the developed areas of galvanized iron duct industry, China's galvanized iron duct industry system is not perfect, and there is still a big gap compared with Japan, South Korea and other large stainless steel reactor production countries. The development of galvanized iron sheet air duct industry in China started late, and the social demand for stainless steel reaction kettle grew too fast, which led to production Rubber hose The first problem to be solved for industrial development is to rapidly increase output to meet the growing social demand, gradually replace imports, and complete the two steps of "quantitative change" and "qualitative change". At present, the development of galvanized iron duct industry in China has completed the accumulation process of "quantitative change", and is currently facing the transformation of "quality".
You know? Qin'an Rubber hose Are there reinforcement regulations and requirements? Stainless steel welded air duct is a commonly used equipment, and its reinforcement actually has regulations and requirements, do you know? If in pipe support is adopted, the spacing between each support point and the edge or flange of the air duct shall be uniform, and the value shall not be greater than 950 mm. If the corrugated bars or wires are used for reinforcement, the arrangement should be regular and the spacing should be even. Moreover, there should be no obvious deformation and other problems for the board surface. If the welded air duct is reinforced, it should be made of ribbed bars, vertical bars, angle steel, flat steel, reinforcing bars and supports inside the duct. The appropriate one can be selected according to the actual situation and needs. If angle steel or reinforcing bars are used, they should also be arranged neatly and symmetrically. The height shall not be greater than the flange width. Principles and requirements for stainless steel air duct plate connection. When the thickness is less than or equal to 1mm, the splicing of plates shall be done by biting or riveting. When the thickness of plates is greater than 1mm, argon arc welding or electric arc welding shall be used instead of gas welding. The mature argon arc welding process of "single side welding, double side forming" shall be adopted; When assembling weldments, the welding materials and process measures selected for spot welding shall be consistent with the formal Rubber hose company The requirements are the same. The misalignment deviation of the pipe butt joint is less than 20% of the wall thickness and less than 2mm. Adjust the butt joint clearance, and do not use the method of heating, tensioning and twisting the pipe. It is not allowed to strike an arc or test the current on the weldment, and the pipe surface shall be free of arc scratch and other defects. Splash prevention measures shall be taken during welding. After welding, the slag and spatter shall be cleaned with stainless steel flat shovel. After welding, the slag on the weld surface and the spatter on both sides shall be cleaned.
Before construction, the technicians must be familiar with the drawings and relevant data carefully, and understand the technological process, working medium, pressure, temperature and other technical parameters as well as the materials, models and specifications of the materials and accessories used. The construction personnel must be fully familiar with the construction procedures, construction methods, quality standards, operating procedures and safety technical requirements, and strictly implement them during construction. Main materials used for making galvanized air duct, Qin'an Rubber hose It shall comply with the current national product standards and the enterprise standards of the manufacturer, and shall have the factory certificate and other relevant material certificates. All material accessories must be rechecked with the design and current national product standards, and shall have the factory certificate, material quality assurance and other relevant material certificates. Combined flange air duct is also called thin-walled steel plate flange air duct. It is an air duct connected by non profile steel and made of galvanized steel plate. Its connection form can be directly pressed by strips or steel plates or the air duct and flange can be integrally formed. This kind of air duct has advanced manufacturing technology, accurate blanking, low material consumption, stable product quality, many varieties, smooth contour lines, and air leakage rate far lower than the national standard, which is conducive to the production of ventilation ducts to be industrialized, large-scale, standardized and automated. It is a scientific and technological achievement project that has been vigorously promoted in China in recent years as one of the non blue air duct processes. The National Grand Theater project is to use this new process air duct. Common plate flange air duct 1 Fabrication of composite flange air duct Common mechanical equipment for fabrication of composite flange air duct include: rectangular air duct full-automatic production line, plasma automatic cutting machine, flange strip forming machine, hook code forming machine, conjoined flange forming machine, etc. The combined flange air duct is based on the air duct size given in the drawing, Rubber hose company Fully automatic production line is used to produce coiled material with a common width of 1250mm, and the plate thickness is 0.5~1.2mm. When the large side of the air duct is less than or equal to 2m, the air duct is formed into TDC1 flange, and the standard pipe length is 1170mm; When the large side of the fabricated air duct is less than or equal to 2.5m, the air duct is formed into TDC2 flange, and the standard pipe length is 1250mm; When the large side of the fabricated air duct is more than 2.5m, the air duct is formed into an angle steel flange, and the standard pipe length is 1230mm
production Rubber hose The thickness of the seaming plate shall be within the regular range of products of various specifications. If it is less than the thickness, cracks, wrinkles and other defects are likely to occur during seaming; If it is larger than the large thickness, as the square of the plate thickness is proportional, the bending force will significantly increase, which will cause abnormal damage to the forming roller, overloading of the transmission system, and stuffiness. In dust removal system: galvanized air duct can be used for collection and transportation of dust removal device. In the oil smoke exhaust system: there are a lot of oil smoke in restaurants, restaurants and hotel kitchens, which need to be discharged. The galvanized air duct is suitable, strong, economical and practical. In air conditioning system: galvanized air duct can be pasted with thermal insulation materials inside, and the surface is beautiful. In bulk material transportation: pneumatic transportation system, some finer and looser material particles can be transported by galvanized air ducts, with low cost and good effect. In the ventilation system: supply fresh air and exhaust gas, exhaust harmful gas outdoors, and send outdoor fresh air indoors. The strength of stainless steel plate shall be higher than that of ordinary steel plate. Before seaming with stainless steel plate, forming test shall be carried out first to avoid overloading the equipment and causing excessive wear or mechanical trouble. Due to the poor plasticity of the aluminum plate, it is easy to crack during the forming of the seaming. The forming test should also be carried out before construction. At the same time, because the aluminum plate is lack of elasticity, the aluminum plate air duct cannot be subject to snap seaming. After the zinc coating of galvanized air duct is passivated, dyed or coated with light protection agent, Rubber hose company It can obviously improve its protection and decoration. The fireproof function of galvanized air duct is mainly reflected in that it is incombustible, but one thing needs to be noted is that whether its insulation layer is burned depends on the material. We suggest that the galvanized air duct should be made of incombustible insulation materials such as centrifugal glass wool.