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Analysis of the failure causes of industrial peristaltic pump

2023-03-07 10:42:29
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Industrial peristaltic pump is a new product in the development of modern industry. It is used in chemical industry, water treatment, food, pharmaceutical and other industries in the peristaltic pump industry. It can transport shear sensitive, viscous, highly corrosive, abrasive and high-purity media, as well as media containing solids.

Of course, there are also some big and small problems in the use of good products, as follows Peristaltic pump Extrusion pipe manufacturer Analyze the fault causes and solutions together.

1. The outlet valve is not opened or not fully opened, resulting in high outlet pressure, shortening the service life of the hose, or even bursting. Before starting the pump, ensure that the valves on the inlet and outlet pipes of the peristaltic pump are open and the safety valve works normally.

2. The inlet and outlet pipes are blocked, leading to the flow not up to the standard. If the pipeline is blocked during work, find out the cause in time, dredge the pipeline and restore the normal flow.

3. The service life of the hose is shortened due to the high speed. If the speed is too high, the rotor slider squeezes the hose too frequently, and the peristaltic pump hose does not have an appropriate recovery time, the service life of the hose will be shortened. Therefore, the industrial peristaltic pump needs to select the appropriate speed according to the flow required on site to improve the service life of the hose, rather than manually selecting a small size, which will lead to frequent hose replacement in the later period.

4. The industrial peristaltic pump is not used for a long time and does not rotate regularly, resulting in the hose being squeezed for a long time somewhere. In case of long-term standby, the pulse peristaltic pump shall be operated manually on a regular basis once a week. If the rotor roller squeezes a position for a long time, it will lead to hose fatigue and affect the service life.

5. The hoses or pipes were not cleaned and replaced in time. For those media that are easy to crystallize or agglomerate, the pipeline may be blocked or scratched after startup. It is recommended to clean the pipes and hoses in time after the peristaltic pump stops. (It can be cleaned by running clockwise or counterclockwise with clean water for two or three minutes).

6. The outlet pipe is improperly installed. If the elbow is too long, it is easy to exceed the lift of the peristaltic pump, resulting in too high outlet pressure and affecting the normal service life of the hose. When arranging the outlet hose, try to reduce bending, especially right angle bending. At the same time, the diameter of the pipe shall be greater than or equal to the inner diameter of the hose, and the outlet shall not be directly reduced.

The above is to collect netizens to sort out the problems that often occur in industrial peristaltic pumps and make an analysis and solution. I hope it can help users of peristaltic pump, which is too efficient.

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